PCL-Series
High-Rate DAF System
High-Rate DAF System for Large-Scale Industrial Wastewater Treatment
FRC’s PCL-Series DAF removes solids, oils, and FOG using high-rate flotation, crossflow plate packs, and in-tank sludge thickening for high-capacity wastewater applications.
The PCL-Series High-Rate Dissolved Air Flotation (DAF) system from FRC Systems is engineered for maximum performance in high-flow industrial wastewater environments. With a vertical, space-saving design and integrated crossflow plate packs, the PCL-Series efficiently removes Total Suspended Solids (TSS), Fats, Oils, and Grease (FOG), and other contaminants, delivering drier sludge and clearer effluent with a reduced footprint.
In the PCL-Series DAF system, clarified effluent is recirculated and saturated with air using an angled air dissolving tube and non-proprietary recycle pump. This creates a whitewater stream filled with microbubbles. When mixed with influent wastewater, the bubbles attach to suspended solids, causing them to rise. A crossflow plate pack improves separation by increasing effective surface area. At the top, floated solids are skimmed off while a dewatering grid thickens sludge, and clarified water exits below.
Key Features
Vertical, high-built design for compact installation
Crossflow plate pack increases separation area and solids capture
Integrated sludge dewatering grid promotes thicker, drier sludge output
Angled air dissolving tube for rapid whitewater generation
Non-proprietary pumps
Stainless-steel construction resists corrosion in harsh environments
Fully customizable system configuration including skids, catwalks, and controls
Specifications
Flow Rate: Up to 2,000+ GPM
Free Separation Area: 5.5 – 151 sq ft
Effective Separation Area: 32 – 3,101 sq ft
Construction: Stainless steel (304, 316, duplex, or custom alloys)
Applications
Food and beverage processing
Petrochemical and oil refining
Pulp and paper industries
High-load industrial wastewater
Municipal pretreatment
Why choose the PCL?
The PCL-Series delivers reliable, high-rate separation with excellent sludge handling and energy efficiency, making it the ideal choice for demanding industrial and municipal wastewater applications.
PCL FAQ
Q: What industries benefit most from the PCL-Series DAF?
A: The PCL-Series is ideal for industrial sectors with high flow and solids content, including food processing, petrochemical refining, and pulp & paper.
Q: How does the crossflow plate pack improve performance?
A: The plate pack increases the effective separation area, allowing higher hydraulic loading and improved solids capture within a smaller footprint.
Q: Does the PCL-Series use proprietary parts?
A: No. It uses ANSI-standard recycle pumps and readily available components, minimizing maintenance costs and downtime.
