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PWL-Series

High-Solids DAF System

Open-Tank DAF System for High-Solids Wastewater and Heavy Load Processing

FRC’s PWL-Series DAF handles heavy solids with a counter-current skimmer, large flotation surface, and sludge dewatering grid for efficient solids removal.

The PWL-Series DAF system from FRC is purpose-built for high-solids wastewater streams. Its low-built, rectangular design provides a large surface area for effective flotation, while the counter-current skimmer and dewatering grid maximize sludge dryness and simplify maintenance.


Wastewater flows horizontally through the open-tank PWL system while whitewater, created in an angled dissolving tube, introduces microbubbles that bind to suspended solids. These solids rise to the surface and are removed using a skimmer that moves in the opposite direction of flow, minimizing sludge carryover. The system’s built-in dewatering grid thickens sludge in place. This open configuration handles heavy solids efficiently and allows for easy inspection and maintenance.

Key Features

  • Low-profile rectangular tank ideal for high solids

  • Counter-current skimmer minimizes sludge carryover

  • Integrated sludge dewatering grid promotes thicker, drier sludge output

  • Angled air dissolving tube enables fast whitewater generation

  • Non-proprietary pumps

  • Stainless-steel construction resists corrosion in harsh environments

  • Fully customizable system configuration including skids, catwalks, and controls


Specifications

  • Flow Rate: Up to 1,020+ GPM

  • Free Separation Area: 14 – 510 sq ft

  • Construction: Stainless steel (304, 316, duplex, or custom alloys)


Applications

  • Meat and poultry processing

  • Rendering and slaughterhouses

  • High-solids food and beverage facilities

  • Mining and industrial wastewater

  • Municipal waste activated sludge thickening

Why choose the PWL DAF?

Built for tough, solids-heavy wastewater, the PWL-Series excels in performance, service life, and operator convenience—making it the preferred solution for demanding industries.

PWL FAQ

Q: Why choose an open-tankDAF system?
A: PWL systems are better suited for high-solids wastewater due to their large surface area and low-profile design.


Q: What is counter-current skimming?
A: It means the sludge skimmer moves opposite the water flow, reducing carryover and maximizing float recovery efficiency.


Q: Is the PWL-Series easy to maintain?
A: Yes. Its open configuration and integrated sludge grid simplify inspection, cleaning, and sludge handling.

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