Thank you for submitting a request with FRC Systems. Thanks! Your message has been sent! A member of our team will review your submission and get back to you as soon as possible. In the meantime, explore more of FRC Systems... Project References Knowledge Center News LinkedIn Feed Industries Jar Testing Pilot Testing Team Directory About FRC Wastewater Solutions: FRC Systems brings DAF, Sludge Dewatering & Screening Tech to IPPE 2026 CUMMING, GA – November 25, 2025 – FRC Systems, a recognized leader in industrial water and wastewater treatment, announced today its plans to attend and exhibit at the International Production & Processing Expo (IPPE) 2026. The event will take place from January 27-29, 2026, at the Georgia World Congress Center in Atlanta, Georgia. 2 min read How to Remove Chain Links on a DAF Unit We show you how to properly remove and reconnect chain links on a Dissolved Air Flotation (DAF) unit. 1 min read Mastering Aeration Controls for Optimal Whitewater in DAF Systems This instructional video demonstrates how to properly adjust an FRC Dissolved Air Flotation (DAF) system to generate stable, high-quality whitewater 2 min read Skimmer Adjustments on a DAF System This instructional video provides detailed guidance for adjusting the skimmer blades on an FRC Dissolved Air Flotation (DAF) system to achieve smooth and reliable sludge removal. 1 min read

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FRC Systems offers advanced wastewater treatment solutions in the United States, including DAF systems, sludge dewatering, and biological treatment. Contact us today. Industrial & Municipal Wastewater Treatment Technologies Engineered for excellence. Built for performance. Advanced wastewater treatment systems engineered for efficiency and reliability. From solids and FOG removal to full-scale biological treatment, FRC designs and manufactures custom solutions that meet regulations, cut costs, and solve real-world challenges. Our Products Project References FRC Systems Trusted Wastewater Solutions At FRC Systems, we understand the complex challenges of industrial and municipal wastewater treatment . With decades of experience, our engineers design advanced, customized systems for solids removal, FOG separation, BOD and COD reduction, and phosphorus control —all engineered for compliance and efficiency. From targeted process upgrades to complete wastewater treatment solutions , we partner with you from concept to commissioning to deliver reliable, long-term results. Total Suspended Solids (TSS) Removal Fat, Oil & Grease (FOG) Removal Biological Oxygen Demand (BOD) Removal Sludge Dewatering Phosphorus & Algae Control Pilot & Rental Equipment System Upgrades Learn more about... DAF Systems Sludge Dewatering Systems Biological Removal Systems Food & Beverage Industry FRC wastewater treatment systems are used throughout the food and beverage industry because of their ability to remove Total Suspended Solids (TSS), Fats, Oils, and Grease (FOG), Biochemical Oxygen Demand (BOD), and Total Phosphorus (TP). Explore General Manufacuring Industry Our systems are custom designed to combat the harsh environments often found in industrial manufacturing environments. FRC’s engineers will create a system optimized to treat the wastewater’s specific composition in your industry. Explore Meat Processing Industry FRC designs customizable wastewater treatment systems with durable equipment, including DAF units, rotary drum screens, MBR and MBBR treatment, CWAS systems, and sludge dewatering for reliable industrial and municipal performance. Explore Municipal Wastewater Industry FRC municipal DAF units improve wastewater treatment by removing algae, phosphorus, and industrial inputs, or thickening WAS—delivering robust, compact, cost-effective systems with low chemical use and operating costs. Explore Oil & Gas Industry FRC provides mobile and central DAF systems for oil and gas wastewater, treating produced water, flowback, and stormwater runoff—custom-engineered for upstream or downstream needs, enabling injection, reuse, or discharge in compact, efficient systems. Explore INDUSTRIES News & Updates The FRC Difference With nearly 50 years of industry experience and thousands of Dissolved Air Flotation (DAF) installations across the globe, FRC Systems is dedicated to leveraging our extensive application expertise in industrial wastewater treatment solutions to benefit you. We’re committed to offering ongoing support and innovative wastewater solutions for the future. About FRC Systems Meet Our Team Almost 50 Years of Industrial Wastewater Treatment Solutions Thousands of Worldwide Installations Application Experience and Endless Knowledge Client Focused. Solutions Based. Results Guaranteed. Testimonials FRC Systems transformed our wastewater treatment process. Their expertise and innovative solutions have significantly improved our plant’s efficiency. We’re grateful for their ongoing support and highly recommend their services. Chief Product Officer Food & Beverage Company The installation of FRC Systems’ wastewater treatment solution was seamless and professional. Their team’s knowledge and dedication have made a noticeable difference in our operations. We couldn’t be happier with the results. Facilities Design Manager Health & Beauty Company Choosing FRC Systems for our wastewater treatment needs was a game-changer. Their system is reliable, and their customer service is exceptional. We’ve seen a marked improvement in our environmental compliance and operational costs. Plant Operations Director Oil & Gas Company

FRC designs custom wastewater systems for beef and pork processors, built to handle heavy solids, fats, and variable flows. Our solutions integrate mechanical separation, DAF, and biological treatment to meet discharge limits and recover valuable by‑products. FRC Systems » Industries Beef & Pork Wastewater Solutions That Recover Value and Cut Costs FRC designs custom wastewater systems for beef and pork processors, built to handle heavy solids, fats, and variable flows. Our solutions integrate mechanical separation, DAF, and biological treatment to meet discharge limits and recover valuable by‑products. Key Components: DAF units for rapid FOG, TSS, and protein removal Biological treatment : MBBR, MBR, or CWAS Sludge dewatering for lower hauling costs Rotary drum screens for fine solids Equalization tanks for flow balance Benefits: Handles high TSS, FOG, BOD, and nitrogen loads Recovers proteins, fats, and trimmings for rendering Modular designs for tight spaces and phased expansions Why FRC? Proven systems for beef and pork wastewater Durable equipment with turnkey integration Experienced engineering team focused on compliance and ROI Beef & Pork Processing References System Solution System Solution System Solution System Solution Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Poultry processing plants generate wastewater high in TSS, FOG, BOD, and phosphorus. FRC systems provide proven solutions for poultry, beef, pork, seafood, rendering, and pet food operations—helping recover valuable by-products and meet discharge requirements. FRC Systems » Industries Poultry Wastewater Solutions That Recover Value and Cut Costs FRC designs custom wastewater systems for poultry plants, built for high solids, fats, and variable flows. Our solutions combine mechanical separation, DAF, and biological treatment to meet discharge limits and recover by‑products. Key Components: Offal & feather separation for front-end solids removal DAF units for rapid FOG, TSS, and protein removal Biological treatment : MBBR, MBR, or CWAS Sludge dewatering for lower hauling costs Rotary drum screens for fine solids Equalization tanks for flow balance Benefits: Handles high TSS, FOG, BOD, and phosphorus Recovers proteins, fats, feathers, and offal for rendering Modular designs for tight spaces and phased expansions Why FRC? Proven systems for poultry wastewater Durable equipment and turnkey integration Experienced engineering team focused on compliance and ROI Poultry Processing References Turnkey Solution System Solution System Solution Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC Dissolved Air Flotation (DAF) systems remove TSS, FOG, BOD & COD from industrial and municipal wastewater. Durable stainless-steel designs with high-rate, compact, and open-tank options deliver reliable separation and compliance. , FRC Systems » Products Dissolved Air Flotation (DAF) Systems Overview DAF Solutions for Industrial and Municipal Wastewater FRC Dissolved Air Flotation (DAF) systems remove TSS, FOG, BOD & COD from industrial and municipal wastewater. Durable stainless-steel designs with high-rate, compact, and open-tank options deliver reliable separation and compliance. FRC Dissolved Air Flotation (DAF) systems remove Total Suspended Solids (TSS), Fats, Oils & Grease (FOG), Biological Oxygen Demand (BOD), Chemical Oxygen Demand (COD), and other contaminants. Available in high-rate, compact, and open-tank designs, FRC units deliver dependable separation for industrial and municipal wastewater. With stainless-steel construction, plug-and-play setup, and automated controls, our DAF systems ensure compliance while reducing costs. DAF works by dissolving air into a pressurized recycle stream of clarified effluent. When released into the tank, microbubbles attach to solids, oils, and grease, lifting them to the surface for skimming. Clarified effluent exits for reuse or discharge. FRC high rate designs use plate packs, to boost separation efficiency, cut energy use, and shrink system footprint. PCL-Series / High Rate FRC’s PCL-Series DAF removes solids, oils, and FOG using high-rate flotation, crossflow plate packs, and in-tank sludge thickening for high-capacity wastewater applications. PCCS-Series / Compact The PCCS-Series is a space-saving DAF system that can ship in a 20-ft ISO container—ideal for remote, temporary, or small-scale wastewater applications. PWL-Series / High Solids FRC’s PWL-Series DAF handles heavy solids with a counter-current skimmer, large flotation surface, and sludge dewatering grid for efficient solids removal. Product Sheet (PDF) Key Features High-efficiency removal of TSS, FOG, BOD, and COD Multiple configurations: high-rate, compact, and open-tank designs Non-proprietary pumps with angled air dissolving tubes Sludge dewatering grid option for drier, denser sludge Corrosion-resistant stainless-steel construction with alloy options Fully customizable system configuration including skids, catwalks, and controls Specifications Flow Rates: Up to 2,000+ GPM Free Area : 5 – 500+ sq ft Effective Area: 35 – 3,100+ sq ft Construction: Stainless steel (304, 316, duplex, or custom alloys) Applications Food & Beverage wastewater treatment (meat, poultry, dairy, breweries) Oil & Gas, petrochemical, and refinery effluent treatment Pulp & Paper and chemical manufacturing facilities Municipal wastewater pretreatment and sludge thickening Mining, landfill leachate, and renewable fuels industries Any application requiring solids, FOG, or BOD/COD reduction Why choose an FRC DAF System? With hundreds of installations worldwide, FRC is a leader in Dissolved Air Flotation technology. Our stainless-steel DAF systems combine efficiency, low maintenance, and reliability with non-proprietary components and engineering support—delivering complete solutions that ensure compliance and reduce costs. Dissolved Air Flotation (DAF) FAQ Q: What does a Dissolved Air Flotation (DAF) system remove from wastewater? A: DAF systems effectively remove Total Suspended Solids (TSS), Fats, Oils & Grease (FOG), Biological Oxygen Demand (BOD), and Chemical Oxygen Demand (COD) . This makes them ideal for food processing, oil & gas, pulp & paper, and municipal wastewater treatment applications. Q: How does a DAF system work? A: A DAF unit generates microbubbles that attach to suspended solids and FOG. These bubbles lift contaminants to the water’s surface, where they are skimmed off as sludge. Clarified effluent exits the bottom of the tank for discharge or reuse. Q: What industries use DAF wastewater treatment systems? A: DAF systems are widely used in food & beverage, oil & gas, petrochemical, pulp & paper, chemical manufacturing, mining, municipal wastewater, and renewable fuels . They provide cost-effective compliance with strict discharge regulations. Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Meat processing facilities produce wastewater with high amounts of Total Suspended Solids (TSS), Fats, Oils, and Grease (FOG), Biochemical Oxygen Demand (BOD), and Total Phosphorus (TP). Business such as poultry, beef, pork, rendering, seafood and pet food have found FRC systems a valuble resource. FRC Systems » Industries Meat & Seafood Processing Browse Case Studies Quick Links APPLICATIONS Poultry Beef Pork Rendering Pet Food Seafood FRC solutions excel in recovering commercially valuable by-products. FRC wastewater treatment systems include fully customizable designs using highly durable equipment, including Dissolved Air Flotation (DAF) units, rotary drum screens, equalization tanks, biological treatment using Membrane Bio Reactors (MBR), Moving-Bed Biofilm Reactors (MBBR), Conventional Waste Activated Sludge (CWAS), and sludge dewatering. FRC’s skilled engineering team is adept in designing the system to meet your unique needs, from a standalone product to a turnkey mechanical and electrical installation. Systems will be designed to meet discharge requirements and recover valuable by-products such as proteins and non-edible products for rendering. Meat processing facilities produce wastewater with high amounts of Total Suspended Solids (TSS), Fats, Oils, and Grease (FOG), Biochemical Oxygen Demand (BOD), and Total Phosphorus (TP). FRC solutions excel in recovering commercially valuable by-products. Wastewater treatment systems designed by FRC provide a cost-effective treatment process to make the most meaningful impact on your bottom line. Poultry Industry FRC wastewater treatment equipment has been used for decades to process poultry wastewater, reducing Total Suspended Solids (TSS), Fats, Oils and Grease (FOG), Biochemical Oxygen Demand (BOD), and Total Phosphorus (TP) to their permissible limits while recovering valuable byproducts. FRC engineers have been designing systems for the leading poultry processing plants throughout the world for decades. Many of our original DAF systems are still in operation today. Turnkey Solution System Solution Beef Industry Our engineers know that as cattle are processed, their blood, meat, fat, paunch, manure, and other materials combine to create challenging wastewater. That’s why our systems include the proper combination of our highly durable products, designed to withstand the gritty materials present in the water. Your ideal system will include the proper combination of screening, equalization, DAF, MBR, MBBR, or CWAS. With decades of experience working in the beef industry, FRC will analyze your facility and design the wastewater treatment system for your unique needs. System Solution System Solution Pork Industry We have engineered an innovative system for the pork industry designed specifically to maximize the recovery of valuable by-products and allow for discharge to Publicly Owned Treatment Works (POTW). Pork processing is unique because of the scalding and hair removal phases that generate particularly high Fats, Oils and Grease (FOG) and Total Suspended Solids (TSS) levels to the wastewater stream. FRC is a leading systems innovator using a combination of products that can include screening, equalization, DAF, and biological treatment using MBR, MBBR, or CWAS. System Solution System Solution Rendering Industry FRC’s wastewater treatment systems are designed to combat the high-strength wastewater created in the rendering process. As fats and water are separated from animal tissue, edible and inedible products are created. Spills from cooking equipment, collection tanks, and discharge from washdown contribute to wastewater. During the rendering process, high amounts of Fats, Oils and Grease (FOG) and Total Suspended Solids (TSS) are formed. FRC DAF uses a reliable whitewater aeration system constructed out of stainless steel 304 to minimize the fouling of the system and maximize the lifespan of the equipment. System Solution Pet Food Industry Pet food producers render and blend animal proteins, vegetables, grains, and other organic ingredients to make dry or wet food, producing significant amounts of wastewater with high concentrations of Chemical Oxygen Demand (COD), Total Suspended Solids (TSS), Fats, Oils and Grease (FOG), and Biochemical Oxygen Demand (BOD). FRC engineers systems to include screening, equalization, DAF, and biological treatment using Membrane Bioreactor (MBR), Moving Bed Biofilm Reactor (MBBR), or Continuous Waste Activated Sludge (CWAS). Based on the wastewater contaminants, FRC can design the solution that is ideally suited for your application. System Solution Turnkey Solution Seafood Industry Seafood applications include whitefish, tuna, salmon, prawns, shrimp, krill, and many other kinds of seafood. Most seafood wastewater treatment processes require a system that combines fine screening, equalization, DAF, biological treatment, and sludge management. FRC has a complete suite of products designed to treat the high oil content in wastewater enabling recovery of this oil content. Skidded Solution Turnkey Solution

FRC’s CPI Separator uses corrugated plates for gravity-driven oil and solids separation—ideal for refineries, terminals, and food processors. , Oil & Water Separators, FRC, CPI, Plate Pack FRC Systems » Products Oil-Water Separator Corrugated Plate Interceptor (CPI) High-Efficiency CPI Oil-Water Separator for Industrial and Petrochemical Waste FRC’s CPI Separator uses corrugated plates for gravity-driven oil and solids separation—ideal for refineries, terminals, and food processors. FRC’s Corrugated Plate Interceptor (CPI) is a high-efficiency oil-water separator designed to outperform traditional API separators by leveraging corrugated plate technology. The CPI system delivers superior separation of oil, water, and solids in a compact footprint with minimal operator intervention—making it ideal for industrial and petrochemical wastewater streams. Influent oily wastewater enters the CPI separator and flows across inclined corrugated plate packs that slow the flow and promote phase separation. Due to density differences, solids settle to the bottom while oil droplets rise and coalesce on the plate surfaces. Skimmers remove the oil to a recovery trough, and sludge is discharged via augers. This gravity-based method efficiently separates immiscible phases, delivering cleaner effluent without the need for high-pressure or chemical inputs. Product Sheet (PDF) Key Features High-efficiency separation using inclined corrugated plate packs Compact design compared to traditional separators Stainless-steel construction resists corrosion in harsh environments Minimal moving parts for low maintenance Available with static or rotating oil skimmers Gas-tight cover options for volatile environments Fully customizable system configuration including skids, catwalks, and controls Specifications Flow Capacity: Up to 6,000+ GPM Free Separation Area: 5.5 – 151 sq ft Effective Separation Area: 32 – 3,101 sq ft Construction: Stainless steel (304, 316, duplex, or custom alloys) Applications Oil and gas production wastewater Petrochemical and refinery effluent Produced water and frac flowback Food processing and meat/dairy operations Transportation terminals and bulk handling facilities Renewable fuels and LNG plants Why choose a CPI? FRC’s CPI separator is a modern upgrade to outdated API systems—offering faster separation, better space utilization, and robust stainless-steel construction. With scalable designs and low-maintenance performance, it’s the preferred choice for reliable oil-water separation across diverse industrial applications. CPI FAQ Q: How is a CPI separator better than an API separator? A: CPI systems use corrugated plates to increase separation surface area, allowing more efficient gravity separation in a smaller footprint. Q: What types of oil can a CPI separator handle? A: It efficiently separates free-floating oils, including those in refinery effluent, food processing wastewater, and frac water. Q: Is the CPI available in gas-tight designs? A: Yes, optional gas-tight covers with nitrogen sweep and flame arrestors are available for hazardous environments. Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC Flocculators enhance solids separation with static mixing, air injection, and zero energy input—optimizing chemical use before DAF systems. , Flocculator, FRC, Wastewater, Solution FRC Systems » Products F-Series Flocculators Inline Flocculators for Coagulation and Chemical Pretreatment Before DAF FRC Flocculators enhance solids separation with static mixing, air injection, and zero energy input—optimizing chemical use before DAF systems. FRC’s Flocculators are energy-free, inline mixing systems that promote effective coagulation and flocculation before dissolved air flotation. With no moving parts and minimal maintenance, they enhance solids removal while reducing chemical usage. FRC’s F-Series flocculators operate as inline static mixers. As wastewater passes through, coagulants and flocculants are introduced at designated injection ports. The internal pipe layout includes wide-radius bends and inline mixing zones, promoting gentle chemical mixing and optimal particle collision without mechanical shear. Air injection ports can also be used to introduce microbubbles. This setup prepares wastewater for DAF by creating large, stable flocs that separate efficiently during flotation. Product Sheet (PDF) Key Features Non-mechanical static mixing design Air injection ports for microbubble introduction Wide-radius bends protect floc integrity Chemical dosing and sampling ports allows for easy testing & optimization Built from corrosion-resistant HDPE, PVC, or stainless-steel Specifications Flow Capacity: Up to 4,000+ GPM Construction: PVC, HDPE, stainless-steel (304, 316) Options Custom diameters and flanged ends Sampling and monitoring ports Skid-mounted assemblies SCADA-ready control panels Why choose an FRC Flocculator? Reliable, low-maintenance, and energy-efficient, F-Series flocculators improve treatment effectiveness and lower chemical costs—making them essential for any chemical pretreatment train. Flocculator FAQ Q: How do F-Series flocculators work without moving parts? A: They use static inline mixing zones, air injection ports, and wide-radius bends to promote chemical reactions and floc growth without mechanical shear. Q: Can I inject both coagulant and polymer? A: Yes, the system includes separate injection zones for staged chemical addition and optimal floc formation. Q: Are F-Series flocculators customizable? A: Absolutely. They’re available in PVC, HDPE, SS304/316, and tailored for your specific flow and process requirements. Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC’s stainless-steel belt press reduces sludge volume with stacked dewatering zones and continuous belt cleaning for low-maintenance operation. , FRC, Dewatering, Belt Press, Sludge FRC Systems » Products Belt Filter Press Sludge Dewatering System Compact Solution for Automated Sludge Dewatering FRC’s stainless-steel belt press reduces sludge volume with stacked dewatering zones and continuous belt cleaning for low-maintenance operation. The FRC Belt Filter Press is a high-throughput, automated dewatering system designed to reduce sludge volume and handling costs in industrial and municipal wastewater treatment. With a compact, vertically stacked design, this press delivers consistent, dry sludge cakes with minimal operator intervention—making it ideal for facilities processing oily, fatty, or particulate-rich sludge. Conditioned sludge enters the belt press and moves through a series of dewatering zones. It first passes through the gravity drainage zone, where free water drains out. Then it moves into a wedge zone and is gradually compressed between two belts. In the final stage, high-pressure rollers extract the remaining water, producing a dry sludge cake. The belts are continuously cleaned with automated spray bars, allowing for consistent, unattended operation and reduced maintenance. Product Sheet (PDF) Key Features Vertically stacked gravity and pressure zones for space efficiency Continuous dewatering with automated belt cleaning Stainless-steel construction resists corrosion in harsh environments Available in widths from 0.5 to 3.0 meters Integrated control system with HMI and PLC Compatible with flocculators, polymer systems, and wash water modules Specifications Flow Capacity: Up to 350+ GPM Effective Belt Width: 24” – 120” (600 – 3,000 mm) Effective Dewatering Area: 35 – 388 sq. ft. (3.3 – 36 m²) Construction: Stainless steel (304, 316, duplex) Components: Sludge inlet, thickening belts, roller assembly, spray bar, cake discharge chute Applications Municipal wastewater sludge Food and beverage plant residuals Pulp and paper processing Industrial and chemical manufacturing DAF float and clarifier sludge dewatering Why choose a belt filter press? FRC’s belt press is a proven, efficient solution for high-volume sludge dewatering. It combines compact footprint, robust construction, and fully automated operation—minimizing water, energy, and labor costs while delivering consistently dry sludge cakes. Belt Press FAQ Q: What type of sludge is the belt press best for? A: It’s ideal for oily, fatty, or particulate-rich sludges from food & beverage, municipal, and industrial treatment systems. Q: How is belt cleaning handled? A: The system includes automated spray bars for continuous belt cleaning during operation. Q: Is this system scalable? A: Yes, with widths from 0.5 to 3 meters and full auxiliary system compatibility, it scales easily to match sludge volume. Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

The FRC Multi-Disc Screw Press provides efficient, continuous dewatering with ultra-low water usage and self-cleaning discs for reliable sludge management. , FRC, Dewatering, Volute Press, Screw Press, Sludge FRC Systems » Products Multi-Disc Screw Press Sludge Dewatering System Clog-Free Screw Press for Sludge Thickening and Dewatering The FRC Multi-Disc Screw Press provides efficient, continuous dewatering with ultra-low water usage and self-cleaning discs for reliable sludge management. The FRC Multi-Disc Screw Press offers an energy-efficient, low-maintenance solution for sludge thickening and dewatering. Designed with a self-cleaning, clog-free architecture, this press combines gravity filtration and mechanical compression into one continuous process—ideal for a wide range of industrial and municipal wastewater applications. Flocculated sludge enters a flocculation tank and is directed into a screw chamber containing multiple fixed and moving disc rings. As the screw slowly rotates, sludge is conveyed and compressed toward a back-pressure plate. Water is squeezed out through the disc gaps, while the motion of the discs prevents clogging and maintains filtration pathways. The dry cake is discharged at the end, and filtrate is collected separately. Its low water and energy usage ensure efficient, hands-free operation. Product Sheet (PDF) Key Features Clog-resistant multi-disc design with continuous self-cleaning Ultra-low water consumption: ≤5 gal/hr per screw Quiet, enclosed operation with minimal odor Stainless-steel construction resists corrosion in harsh environments Fully customizable system configuration including skids, catwalks, and controls Specifications Flow Capacity: Up to 440+ GPM Dry Solids Capacity: Up to 3,000+ lbs/hr Typical Cake Solids: 20% - 35% (application dependent) Water Consumption: < 5 gal/hr per screw Construction: Stainless steel (304, 316, duplex, or custom alloys); optional tungsten carbide coating Components: Screw assembly, disc modules, spray bar, sludge inlet, filtrate and cake outlets Applications Industrial and municipal biosolids Food and beverage processing sludge Chemical and pharmaceutical waste streams DAF float thickening and dewatering Facilities with variable sludge flow or loading Why choose a screw press? FRC’s screw press provides reliable, low-footprint sludge dewatering with minimal water, energy, and labor requirements. Its clog-free, automated operation ensures consistent cake dryness—making it a smart investment for sustainable and cost-effective sludge management. Screw Press FAQ Q: What’s the main benefit over a belt press? A: The screw press consumes less water and energy, and its clog-free, self-cleaning design minimizes maintenance. Q: Is the screw press noisy or odorous? A: No. It operates quietly in an enclosed frame with minimal odor release. Q: What sludge cake dryness can be achieved? A: It consistently produces ≥20% solids in the dewatered sludge cake. Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC offers North America’s largest fleet of rental and pilot wastewater treatment systems—including DAFs, screens, presses, and CPI units. Skid-mounted, plug-and-play, and backed by expert support. , FRC, Rentals, Rental, Pilot, Pilots FRC Systems » Products Rental Systems & Pilot Testing Modular Wastewater Treatment Solutions Temporary Treatment for Emergency Use or Testing FRC offers North America’s largest fleet of rental and pilot wastewater treatment systems—including DAFs, screens, presses, and CPI units. Skid-mounted, plug-and-play, and backed by expert support. FRC Systems provides the most comprehensive fleet of rental and pilot wastewater treatment systems in North America. From emergency bypass to pilot testing for new plant designs, our modular, skid-mounted units are engineered for fast setup, reliable performance, and proven results. Whether you need temporary treatment capacity, permit compliance, or data to validate full-scale design, FRC delivers tailored solutions with full engineering support. FRC rental and pilot systems arrive pre-wired, pre-plumbed, and fully outfitted with chemical dosing, pumps, instrumentation, and controls. After connection to site utilities, units are brought online within hours. For temporary treatment, rentals provide immediate capacity during plant shutdowns, emergencies, or compliance events. For validation, pilot systems replicate full-scale treatment in a controlled environment, measuring key performance metrics such as TSS, BOD, FOG, and sludge behavior. FRC engineers oversee setup, training, and ongoing support to ensure optimal operation. Product Sheet (PDF) Key Features Modular, skid-mounted units up to 3,000+ GPM DAF, CPI, screens, sludge dewatering, and biological options SCADA-ready with integrated HMI controls Rapid deployment with plug-and-play installation Full field support from FRC engineers Available Systems Emergency bypass and permit compliance Coverage during maintenance or construction delays Pilot testing to validate full-scale design Process optimization and scale-up trials Seasonal or remote wastewater treatment needs Applications Emergency bypass and permit compliance Coverage during maintenance or construction delays Pilot testing to validate full-scale design Process optimization and scale-up trials Seasonal or remote wastewater treatment needs Why choose FRC rentals? FRC combines the industry’s largest rental fleet with proven pilot testing expertise, giving you flexible access to treatment capacity and data-driven system design. Our plug-and-play equipment, rapid deployment, and expert engineering support reduce downtime, lower risk, and ensure compliance—backed by the trusted name in wastewater solutions. Rentals & Pilots FAQ Q: What equipment is available for rent? A: DAF units, CPI separators, belt/screw presses, screens, flocculators, and full chemical dosing skids. Q: How quickly can a rental unit be deployed? A: Most units are plug-and-play and operational within hours of delivery. Q: Is technical support included? A: Yes. FRC provides onsite setup, training, and remote support for all rental deployments. Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC upgrades aging systems with modern recycle pumps, air dissolving tubes, SCADA-enabled panels, and brand-agnostic integration. , FRC, System Upgrades, Upgrades, FRC Systems » Products System Upgrades Aeration, Automation & Retrofit Solutions Important Upgrades for Wastewater Systems FRC upgrades aging systems with modern recycle pumps, air dissolving tubes, SCADA-enabled panels, and brand-agnostic integration. FRC Systems provides upgrade services to modernize existing wastewater treatment equipment, enhancing performance, reliability, and control. Whether upgrading outdated panels or retrofitting aeration systems, FRC brings new life to both FRC and third-party systems. FRC assesses your current system to identify improvement opportunities in aeration, control, or automation. Upgrades may include replacing inefficient whitewater systems with angled air dissolving tubes, retrofitting proprietary recycle pumps with standard units or modernizing control panels with SCADA integration. Components are selected for compatibility and performance, and installations are completed with minimal disruption. These upgrades increase energy efficiency, reduce labor, and extend the service life of both FRC and third-party systems. Product Sheet (PDF) Key Features Retrofit aeration systems with angled air dissolving tubes Upgrade to non-proprietary recycle pumps Electrical panel modernization with SCADA/DCS integration Pneumatic panels with process safeguards Custom-engineered solutions with minimal downtime Options Aeration: Angled dissolving tubes for faster saturation and less energy use ANSI-standard recycle pumps with solids tolerance Controls: PLC/HMI panels with SCADA, DCS, and remote access Alarming, trending, and historical data logging Safety & Integration: Pneumatic panels with interlocks and process protection Integration into centralized plant systems Applications Under performing or aging wastewater systems Energy-inefficient aeration or whitewater generation Manual systems needing automated control SCADA integration and digital monitoring rollouts Competitor system retrofits Why do system upgrades? FRC’s upgrades extend the life and value of your wastewater equipment. Whether improving aeration, automation, or control, our brand-agnostic solutions deliver high ROI without the cost of complete replacement. Upgrades FAQ Q: What types of system upgrades does FRC offer? A: FRC upgrades include aeration retrofits (angled air dissolving tubes), non-proprietary ANSI recycle pump replacements, SCADA-ready control panels, pneumatic safety panels, and brand-agnostic integrations. Q: Can I upgrade a non-FRC wastewater system? A: Yes. FRC’s solutions are compatible with many third-party designs. We frequently retrofit existing systems with improved components for better performance and automation. Q: What’s the benefit of upgrading my recycle pump? A: Replacing a specialty whitewater pump with a standard ANSI centrifugal pump reduces maintenance, lowers energy costs, and improves solids handling in recycle flow. Q: Why replace my air dissolving system with FRC’s angled tube? A: The angled air dissolving tube provides near-instant saturation of air into recycled water, improving whitewater generation and flotation efficiency while cutting energy use. Q: What features are included in a SCADA control panel upgrade? A: FRC’s upgraded panels support remote access, data trending, alarm notifications, historian integration, and seamless communication with DCS/plant systems. Q: How long does a typical system upgrade take? A: Most upgrades are engineered for minimal downtime. With prebuilt components and field-ready panels, many upgrades can be completed within a few days. Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC’s MBR system integrates biological treatment with membrane filtration, producing ultra-clear effluent in a space-saving configuration. , FRC, Biological, MBR, FRC Systems » Products Membrane BioReactor MBR System Membrane Bioreactor System for Advanced Wastewater Reuse and Filtration FRC’s MBR system integrates biological treatment with membrane filtration, producing ultra-clear effluent in a space-saving configuration. FRC’s Membrane Bioreactor (MBR) system integrates biological treatment with advanced membrane separation for ultra-clear effluent. Ideal for reuse or discharge into sensitive environments, MBRs provide high-performance treatment in a compact design. Wastewater is biologically treated in a reactor where microorganisms break down organic matter and nutrients. Instead of using a clarifier, the MBR system uses submerged ultra-filtration membranes to separate treated water from biomass. Membranes retain solids and pathogens, allowing only clean water to pass through. Sludge is wasted directly from the MBR tank. Aeration supplies oxygen and mixes the biomass, while membrane cleaning systems prevent fouling, producing high-quality effluent suitable for reuse or discharge. Product Sheet (PDF) Key Features Submerged membrane modules eliminate clarifiers Ultra-low TSS and turbidity and contaminants for reuse or discharge Compact footprint vs. conventional systems Sludge wasting directly from MBR tank Durable stainless-steel or concrete tank construction Excellent BOD, COD, nitrogen, and phosphorus removal Specifications Treatment Targets: BOD, TSS, TN, TP, COD Effluent Quality: TSS < 5 mg/L (typical) Reuse Potential: Service water, irrigation, cooling tower Membrane Type: Submerged ultra-filtration Options Air blowers and scour systems Clean-in-place (CIP) membrane cleaning SCADA control and automation panels Stainless or concrete tank configurations Applications Industrial wastewater reuse High-quality municipal effluent Decentralized or mobile treatment systems Facilities with space or discharge constraints Why choose an MBR system? FRC’s MBR delivers top-tier effluent quality, small footprint, and streamlined operation—making it ideal for advanced wastewater reuse and treatment compliance. MBR FAQ Q: What effluent quality does an MBR produce? A: FRC’s MBR systems produce ultra-clear water with <5 mg/L TSS, suitable for reuse or sensitive discharge. Q: Is a clarifier still needed? A: No. MBR systems replace secondary clarifiers with ultrafiltration membranes for solid-liquid separation. Q: Can MBRs be retrofitted into existing tanks? A: Yes. They can be installed in stainless-steel or retrofit into concrete basins. Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC sludge dewatering systems cut sludge volume and disposal costs. Our Belt Filter Press and Multi-Disc Screw Press deliver drier cake with low energy use and reliable performance. , FRC Systems » Products Sludge Dewatering Systems Overview Optimize Wastewater Operations Using FRC Sludge Dewatering Technologies FRC sludge dewatering systems cut sludge volume and disposal costs. Our Belt Filter Press and Multi-Disc Screw Press deliver drier cake with low energy use and reliable performance. FRC sludge dewatering systems provide cost-effective solutions for reducing sludge volume and disposal costs. Our Belt Filter Press and Multi-Disc Screw Press handle diverse sludge types, delivering drier cake with lower utility use and simple operation. Built from stainless steel with automated controls, they improve efficiency, cut hauling costs, and ensure compliance. Multi-Disc Screw Press Flocculated sludge enters a screw with fixed and moving discs. As it rotates, water drains while sludge compresses into a high-solids cake. The self-cleaning design minimizes maintenance and water use. Belt Filter Press Sludge moves through gravity thickening and pressure stages on porous belts. Rollers squeeze out water, producing a consistent, drier cake. Product Sheet (PDF) Key Features Two proven dewatering technologies: Belt Filter Press & Multi-Disc Screw Press High solids capture rate with drier cake for reduced disposal volume Low energy and water consumption compared to conventional systems Stainless-steel construction resists corrosion in harsh environments with custom alloys available Easy integration with DAF, MBBR, or MBR wastewater systems Fully customizable system configuration including skids, catwalks, and controls Specifications Belt Filter Press Flow Rates: Up to 350+ GPM Belt Widths: 0.5 – 3.0 meters Multi-Disc Screw Press Flow Rates: Up to 440+ GPM Dry Solids Capacity: Up to 4,000 lbs-DS/hr Construction: Stainless steel (304, 316, duplex, or custom alloys) Applications Food & Beverage wastewater treatment (dairy, meat, poultry, breweries) Municipal wastewater plants and sludge handling facilities Petrochemical, pulp & paper, and chemical industries Mining and landfill leachate treatment Any facility requiring reduced sludge hauling and disposal costs Why choose a sludge dewatering system from FRC? FRC sludge dewatering solutions deliver reliable performance at low lifecycle cost. Our Belt Filter Press and Screw Press reduce sludge volume, cut disposal costs, and provide long-term compliance savings. Sludge Dewatering FAQ Q: What is the difference between a Belt Filter Press and a Screw Press? A: A Belt Filter Press uses moving belts and rollers to mechanically squeeze water from sludge, while a Multi-Disc Screw Press uses a rotating screw with fixed and moving discs for clog-free dewatering. Both reduce sludge volume, but the screw press uses less water and energy. Q: Which sludge dewatering system produces drier cake? A: Both systems achieve high solids capture, but the Multi-Disc Screw Press typically produces a drier cake with lower water content, resulting in reduced hauling and disposal costs . Q: What industries benefit from sludge dewatering equipment? A: Sludge dewatering systems are essential in food & beverage, municipal wastewater, petrochemical, pulp & paper, chemical, mining, and landfill leachate treatment. They reduce sludge handling costs and improve overall plant efficiency. Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

The PCCS-Series is a space-saving DAF system that can ship in a 20-ft ISO container—ideal for remote, temporary, or small-scale wastewater applications. , FRC Systems » Products PCCS-Series Compact DAF System Compact DAF System for Mobile Wastewater Treatment The PCCS-Series is a space-saving DAF system that can ship in a 20-ft ISO container—ideal for remote, temporary, or small-scale wastewater applications. The PCCS-Series Compact DAF from FRC Systems is a high-efficiency, solution for suspended solids and FOG removal. Designed to ship in a standard 20-foot ISO shipping container, it’s the go-to option for remote, mobile, or space-constrained industrial wastewater treatment needs. The PCCS-Series DAF uses a non-proprietary pump and angled dissolving tube to generate whitewater microbubbles, introduced into the main wastewater stream inside a compact tank. By blending high free area for flow with high effective surface area for bubble-particle contact, the system optimizes solids and FOG separation. A motorized skimmer removes surface sludge into a hopper, while clarified water exits from the tank bottom. Its compact form allows for rapid deployment and high treatment efficiency in small or mobile applications. Product Sheet (PDF) Key Features Compact design fits inside a 20’ ISO shipping container Easy to transport and quick to install Angled air dissolving tube enables fast whitewater generation Non-proprietary pumps Stainless-steel construction resists corrosion in harsh environments Fully customizable system configuration including skids, catwalks, and controls Specifications Flow Rate: Up to 150+ GPM Free Separation Area: 8 – 45 sq ft Effective Separation Area: 35 – 252 sq ft Construction: Stainless steel (304, 316, duplex, or custom alloys) Applications Remote and temporary wastewater treatment Packaged or export systems Industrial TSS and FOG removal Pilot-scale installations Why choose the PCCS DAF? Mobility, ease of setup, and reliable treatment performance make the PCCS-Series the compact DAF system of choice for industrial users facing space or location constraints. PCCS FAQ Q: What makes the PCCS-Series ideal for mobile applications? A: It can be fully containerized in a 20-foot ISO container, allowing easy transport and deployment in remote or temporary operations. Q: Can the PCCS-Series be integrated with flocculators? A: Yes, it’s fully compatible with FRC’s F-Series flocculators for enhanced pretreatment and solids removal. Q: How quickly can the system be commissioned? A: It’s skid-mounted, prewired, and pre-plumbed, enabling plug-and-play installation typically within hours. Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC’s PCL-Series DAF removes solids, oils, and FOG using high-rate flotation, crossflow plate packs, and in-tank sludge thickening for high-capacity wastewater applications. , High Rate DAF, DAF, PCL, PCCS, compact, Dissolved Air Floatation, FRC Systems » Products PCL-Series High-Rate DAF System High-Rate DAF System for Large-Scale Industrial Wastewater Treatment FRC’s PCL-Series DAF removes solids, oils, and FOG using high-rate flotation, crossflow plate packs, and in-tank sludge thickening for high-capacity wastewater applications. The PCL-Series High-Rate Dissolved Air Flotation (DAF) system from FRC Systems is engineered for maximum performance in high-flow industrial wastewater environments. With a vertical, space-saving design and integrated crossflow plate packs, the PCL-Series efficiently removes Total Suspended Solids (TSS), Fats, Oils, and Grease (FOG), and other contaminants, delivering drier sludge and clearer effluent with a reduced footprint. In the PCL-Series DAF system, clarified effluent is recirculated and saturated with air using an angled air dissolving tube and non-proprietary recycle pump. This creates a whitewater stream filled with microbubbles. When mixed with influent wastewater, the bubbles attach to suspended solids, causing them to rise. A crossflow plate pack improves separation by increasing effective surface area. At the top, floated solids are skimmed off while a dewatering grid thickens sludge, and clarified water exits below. Product Sheet (PDF) Key Features Vertical, high-built design for compact installation Crossflow plate pack increases separation area and solids capture Integrated sludge dewatering grid promotes thicker, drier sludge output Angled air dissolving tube for rapid whitewater generation Non-proprietary pumps Stainless-steel construction resists corrosion in harsh environments Fully customizable system configuration including skids, catwalks, and controls Specifications Flow Rate: Up to 2,000+ GPM Free Separation Area: 5.5 – 151 sq ft Effective Separation Area: 32 – 3,101 sq ft Construction: Stainless steel (304, 316, duplex, or custom alloys) Applications Food and beverage processing Petrochemical and oil refining Pulp and paper industries High-load industrial wastewater Municipal pretreatment Why choose the PCL? The PCL-Series delivers reliable, high-rate separation with excellent sludge handling and energy efficiency, making it the ideal choice for demanding industrial and municipal wastewater applications. PCL FAQ Q: What industries benefit most from the PCL-Series DAF? A: The PCL-Series is ideal for industrial sectors with high flow and solids content, including food processing, petrochemical refining, and pulp & paper. Q: How does the crossflow plate pack improve performance? A: The plate pack increases the effective separation area, allowing higher hydraulic loading and improved solids capture within a smaller footprint. Q: Does the PCL-Series use proprietary parts? A: No. It uses ANSI-standard recycle pumps and readily available components, minimizing maintenance costs and downtime. Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC biological wastewater treatment systems use MBBR and MBR technology to remove BOD, COD, and nutrients. Compact, efficient, and scalable solutions for industrial and municipal wastewater treatment. , FRC Systems » Products Biological Removal Systems Overview Advanced Biological Wastewater Treatment with Scalable FRC System Designs FRC biological wastewater treatment systems use MBBR and MBR technology to remove BOD, COD, and nutrients. Compact, efficient, and scalable solutions for industrial and municipal wastewater treatment. FRC biological treatment systems use Membrane Bioreactor (MBR) and Moving Bed Biofilm Reactor (MBBR) technologies to deliver high-performance treatment in compact, reliable designs. They reduce BOD, COD, and nutrients while minimizing footprint and operator involvement. With flexible configurations and durable construction, FRC systems provide cost-effective solutions for industrial and municipal wastewater. Moving Bed BioReactor (MBBR) Specialized plastic carrier media circulate freely in an aerated tank, providing a large, protected surface area for biofilm growth. The biofilm consumes organic matter and nutrients, naturally shedding excess biomass for removal via clarification or DAF. Membrane BioReactor (MBR) Submerged ultra-filtration or micro-filtration membranes replace traditional clarifiers, filtering out biomass and suspended solids. This process produces exceptionally high-quality effluent suitable for reuse, discharge, or advanced polishing. Product Sheet (PDF) Key Features High-efficiency removal of BOD, COD, nutrients, and suspended solids Compact footprint compared to conventional activated sludge systems Resilient performance under variable flows and shock loads Low operator involvement with automated controls and monitoring Durable stainless-steel or concrete tank construction Scalable and upgradeable for future capacity needs Specifications Flow Rates: Up to 10,000+ GPM (depending on configuration) MBBR Media Fill: 30 – 70% tank volume MBR Membrane Pore Size: 0.04 – 0.4 μm Construction: Stainless steel, coated steel, or reinforced concrete Applications Industrial wastewater with high organic load Municipal wastewater treatment and reuse projects Mining, landfill leachate, and renewable fuels Facilities requiring nutrient removal (nitrogen, phosphorus) Treatment plants needing compact or retrofit solutions Why choose biological system from FRC? FRC provides biological treatment with proven MBR and MBBR technologies. Our systems deliver high-quality effluent in a compact footprint while reducing energy, sludge, and operator needs—helping with compliance today and scalability for tomorrow. Biological Treatment FAQ Q: What is the difference between MBR and MBBR wastewater treatment? A: MBBR systems use moving carrier media for biofilm growth and organic removal, while MBR systems use submerged membranes for advanced solids separation and high-quality effluent. Both are effective biological treatment methods, but MBR produces effluent suitable for reuse or discharge without further clarification. Q: What are the advantages of MBBR wastewater treatment? A: MBBR offers compact footprint, resilience to shock loads, low operator involvement, and scalability by simply adding more carrier media. It is ideal for industrial plants or municipal facilities with variable influent conditions. Q: Why choose an MBR system over conventional activated sludge? A: MBR systems replace large clarifiers with compact membrane tanks, producing very low suspended solids effluent . This allows direct reuse of treated water, reduces space requirements, and eliminates the need for return activated sludge handling. Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC’s internally fed rotary drum screens remove coarse solids and reduce TSS/FOG to protect downstream processes like DAF or MBR. , FRC, DAF, Screens, Screening, FRC Systems » Products Rotary Drum Screens Coarse Solids Removal Coarse Solids Removal in Industrial Wastewater Pretreatment FRC’s internally fed rotary drum screens remove coarse solids and reduce TSS/FOG to protect downstream processes like DAF or MBR. FRC’s Rotary Drum Screen Systems provide the first line of defense in wastewater treatment by removing solids and protecting downstream equipment. Engineered for industrial and municipal use, these internally fed screens offer high capture efficiency, durable stainless-steel construction, and automated low-maintenance operation across a wide range of flow rates and applications. Wastewater flows into a headbox and spreads across the internal surface of a rotating drum screen. Solids are trapped on the screen’s surface while liquid passes through the openings. As the drum rotates slowly, solids tumble, dewater, and are discharged from the bottom. An automatic spray bar periodically cleans the screen without continuous water flow. This slow-speed, internally fed process improves capture rates and protects downstream systems like DAFs and membranes from overload. Product Sheet (PDF) Key Features Internally fed drum design for high solids retention Slow drum rotation for enhanced solids dewatering Stainless-steel construction resists corrosion in harsh environments Flat-welded wedge wire or perforated plate screen media Automatic cleaning via low-pressure spray system Fully enclosed design with headbox, splash guards, and base frame Trunnion-mounted for long-term mechanical stability Specifications Flow Capacity: Up to 6,500 GPM (application-dependent) Screen Openings: 250 – 2,540 microns (0.010” – 0.1”) Drum Sizes: Up to 80” diameter and 180” length Screen Media: Wedge wire or perforated plate Construction: Stainless steel (304, 316, duplex, or duplex) Standard Features: Enclosed headbox, splash guards, chain drive, trunnion wheels, spray bar Applications Food and beverage processing (meat, dairy, produce) Industrial manufacturing wastewater Primary screening for municipal systems Pretreatment before DAF, MBR, or clarifiers Cooling water and intake protection Why choose a Rotary Drum Screen? FRC screens deliver consistent solids removal with reduced water use and lower maintenance. Designed for durability and performance, they extend the life of downstream equipment and improve overall plant reliability—making them a critical component of any high-performance treatment system. Screens FAQ Q: What’s the difference between wedge wire and perforated plate screens? A: Wedge wire offers finer openings and better cleaning for high solids; perforated plate is more robust for coarse screenings. Q: How are FRC screens cleaned? A: An automated spray bar removes debris at set intervals, minimizing water use and manual labor. Q: Can I use these screens before a DAF system? A: Yes, they are typically installed upstream of DAF units to reduce TSS and FOG loading. Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC’s PWL-Series DAF handles heavy solids with a counter-current skimmer, large flotation surface, and sludge dewatering grid for efficient solids removal. , PWL Series, Open-Style DAF, Dissolved Air Floatation, FRC Systems » Products PWL-Series High-Solids DAF System Open-Tank DAF System for High-Solids Wastewater and Heavy Load Processing FRC’s PWL-Series DAF handles heavy solids with a counter-current skimmer, large flotation surface, and sludge dewatering grid for efficient solids removal. The PWL-Series DAF system from FRC is purpose-built for high-solids wastewater streams. Its low-built, rectangular design provides a large surface area for effective flotation, while the counter-current skimmer and dewatering grid maximize sludge dryness and simplify maintenance. Wastewater flows horizontally through the open-tank PWL system while whitewater, created in an angled dissolving tube, introduces microbubbles that bind to suspended solids. These solids rise to the surface and are removed using a skimmer that moves in the opposite direction of flow, minimizing sludge carryover. The system’s built-in dewatering grid thickens sludge in place. This open configuration handles heavy solids efficiently and allows for easy inspection and maintenance. Product Sheet (PDF) Key Features Low-profile rectangular tank ideal for high solids Counter-current skimmer minimizes sludge carryover Integrated sludge dewatering grid promotes thicker, drier sludge output Angled air dissolving tube enables fast whitewater generation Non-proprietary pumps Stainless-steel construction resists corrosion in harsh environments Fully customizable system configuration including skids, catwalks, and controls Specifications Flow Rate: Up to 1,020+ GPM Free Separation Area: 14 – 510 sq ft Construction: Stainless steel (304, 316, duplex, or custom alloys) Applications Meat and poultry processing Rendering and slaughterhouses High-solids food and beverage facilities Mining and industrial wastewater Municipal waste activated sludge thickening Why choose the PWL DAF? Built for tough, solids-heavy wastewater, the PWL-Series excels in performance, service life, and operator convenience—making it the preferred solution for demanding industries. PWL FAQ Q: Why choose an open-tankDAF system? A: PWL systems are better suited for high-solids wastewater due to their large surface area and low-profile design. Q: What is counter-current skimming? A: It means the sludge skimmer moves opposite the water flow, reducing carryover and maximizing float recovery efficiency. Q: Is the PWL-Series easy to maintain? A: Yes. Its open configuration and integrated sludge grid simplify inspection, cleaning, and sludge handling. Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC provides fast-delivery OEM parts to keep your wastewater systems running—available for both FRC and compatible third-party equipment. , FRC, Spare Parts, Parts, Aftermarket, FRC Systems » Products Spare Parts Components for Wastewater Systems Spare Parts for DAF, CPI, Belt Press & Screening Systems FRC provides fast-delivery OEM parts to keep your wastewater systems running—available for both FRC and compatible third-party equipment. FRC Systems offers a comprehensive inventory of genuine OEM spare parts for all our wastewater treatment equipment—including DAF systems, rotary drum screens, belt presses, screw presses, and more. Stocking the right parts reduces downtime, extends system life, and ensures continuous, compliant operation. FRC knows the typical components in your treatment system—such as pumps, bearings, skimmer chain, belts, and valves—and maintains a ready stock of OEM replacements. When a part is needed, it’s matched to your system specs and shipped rapidly. Parts are available for FRC systems and various competitor’s equipment. This support ensures minimal downtime, reliable operation, and continued compliance with permit requirements, especially during scheduled maintenance or emergency repair situations. NEED PARTS? Contact our Parts Department: Ken Parker | 1-470-695-4464 | kenneth.parker@sulzer.com Product Sheet (PDF) Key Features OEM-grade parts for all FRC systems Fast shipping and emergency order support Support for legacy equipment and competitor brands Dedicated parts specialists for selection and troubleshooting Improves system uptime, performance, and regulatory reliability Parts DAF Systems Recycle pumps, plate packs, skimmer drives, augers, valves, flow meters, pneumatic panels, bearings, chains and more Belt Filter Press Filter belts, scraper blades, cog wheels, gaskets, steering valves and more Rotary Drum Screens Drive sprockets, chains, trunnion wheels, pillow block bearings, spray nozzles and more CPI Oil-Water Separators Corrugated plate packs, auger drives, skimmer assemblies, drain valves and more Flocculators Pumps, meters, fittings, tubing, control panels, sensors and more Our in-house team can assist with: Component Identification : Match parts to your exact system specifications Performance Upgrades : Recommend improved materials or designs for longer life Preventive Maintenance Kits : Bundled parts for scheduled service intervals Emergency Repair Support : Rapid response for critical failures Compatibility Checks : Verify fit for legacy FRC systems and competitor equipment Technical Guidance : Troubleshooting assistance for installation and operation Why choose FRC spare parts? Using genuine FRC parts protects your system investment, reduces risk of failure, and ensures long-term performance. Backed by fast delivery and expert support, FRC’s spare parts program is your front-line defense against costly downtime. Spare Parts FAQ Q: What types of spare parts does FRC provide? A: FRC supplies OEM spare parts for all its equipment lines, including DAF systems, CPI separators, rotary drum screens, belt presses, and screw presses. Common parts include pumps, skimmer chains, sprockets, bearings, belts, valves, and spray nozzles. Q: Can I get parts for non-FRC systems? A: Yes. FRC stocks and sources compatible parts for many third-party systems. Our team can match specifications and assist with part identification, even for competitor equipment. Q: How fast can spare parts be delivered? A: Many parts are in stock and available for immediate shipment. Emergency orders are supported to reduce downtime and maintain permit compliance. Q: How do I know which parts I need? A: Contact FRC’s Spare Parts Specialist with your system serial number or part description. We’ll verify component specs and recommend replacements. Q: Can FRC help with part installation? A: Yes. FRC offers technical support and can coordinate installation assistance through our service and field engineering teams. Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC performs jar tests to determine optimal coagulant/polymer dosing, simulate DAF performance, and reduce chemical costs. , FRC Systems » Products Jar Sample Testing Lab-Based Service Water Testing to Optimize DAF Chemistry and Sludge Dewatering FRC performs jar tests to determine optimal coagulant/polymer dosing, simulate DAF performance, and reduce chemical costs. FRC’s in-house jar testing identifies the optimal pretreatment chemical strategy for dissolved air flotation and sludge dewatering. These controlled tests simulate full-scale performance to inform chemical dosing, equipment selection, and system design. FRC performs jar testing by introducing various chemical treatments—coagulants, flocculants, pH adjustments—into small volumes of your actual wastewater. The process simulates coagulation, flocculation, whitewater interaction, and DAF flotation in a controlled lab environment. Sludge compressibility may also be tested for dewatering suitability. These tests help determine optimal chemical types, doses, and performance expectations before full-scale implementation, allowing you to fine-tune treatment and reduce chemical and operational costs. Product Sheet (PDF) Key Features Tests for coagulants, flocculants, pH adjustment Simulates coagulation, flocculation, DAF, and dewatering Analytical testing (TSS, FOG, BOD, COD) available Sludge compressibility analysis for equipment selection Final report includes polymer recommendations and dose ranges Tests Include Water Quality Analysis Sludge Characterization Polymer Screening DAF Simulation pH Adjustment Studies Performance Benchmarking Applications DAF system design and optimization Sludge thickening and conditioning Chemical program development Pilot system validation Why choose FRC jar testing? With proven lab protocols and deep application expertise, FRC’s jar testing provides the clearest path to effective pretreatment, ensuring success from startup to long-term operation. Jar Testing FAQ Q: What is the purpose of jar testing? A: To identify the optimal coagulant/polymer combo, simulate DAF performance, and recommend dosing rates. Q: What parameters can FRC test? A: TSS, FOG, BOD, COD, sludge compressibility, and floc formation behavior. Q: Is jar testing required for every project? A: While optional, it's highly recommended for precise system design, chemical savings, and performance reliability. Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC’s MBBR system uses floating biofilm media in aerated tanks to reduce BOD, nitrogen, and phosphorus with no need for RAS or MLSS monitoring. , FRC, Biological, MBBR, FRC Systems » Products Moving Bed Biofilm Reactor MBBR System Biological Treatment System for High-Rate BOD and Nutrient Removal FRC’s MBBR system uses floating biofilm media in aerated tanks to reduce BOD, nitrogen, and phosphorus with no need for RAS or MLSS monitoring. FRC’s Moving Bed Biofilm Reactor (MBBR) is a high-rate biological treatment system that supports dense microbial growth on suspended carrier media. The result is a compact, self-regulating process that efficiently removes BOD, nitrogen, phosphorus, and COD without the operational burden of traditional activated sludge systems. The MBBR process uses specialized plastic carriers suspended in an aerated tank to provide a high surface area for biofilm growth. As wastewater flows through the tank, bacteria living on the carrier media consume organic contaminants (BOD/COD) and nutrients such as nitrogen and phosphorus. Aeration keeps the carriers in motion and supplies oxygen. Excess biomass naturally sloughs off and is removed in downstream treatment. No sludge return or manual wasting is required, allowing for hands-off operation. Product Sheet (PDF) Key Features High surface area media for elevated biomass concentration No Return Activated Sludge (RAS) or MLSS monitoring required Automated, low-maintenance biological treatment Compact footprint with scalable tank design Durable stainless-steel or concrete tank construction Compatible with DAF or clarifier solids removal Specifications Fill Volume: 30 – 70% of tank with carrier media Construction: Stainless-steel or concrete tanks Operation: Fully automated, no RAS or MLSS management Options High-efficiency aeration blowers and diffusers Carrier media (see MBBR Media section) DO, ORP, pH, and temperature instrumentation SCADA-ready control panels Catwalks, platforms, and retrofit kits Applications Industrial BOD/COD removal Municipal wastewater and decentralized plants Nutrient reduction for nitrogen and phosphorus Plant upgrades and retrofits with space constraints Why choose an MBBR system? FRC’s MBBR offers robust performance with minimal operator input, making it the ideal solution for biological wastewater treatment in modern, space-conscious plants. MBBR FAQ Q: Why use MBBR instead of traditional activated sludge? A: MBBR doesn’t require RAS return or MLSS monitoring, resulting in lower operational complexity and cost. Q: Can I expand my MBBR system later? A: Yes. You can scale up treatment simply by adding more carrier media and aeration capacity. Q: What contaminants does MBBR remove? A: It removes BOD, COD, ammonia, nitrogen, and phosphorus, depending on design. Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Product Sheet - General Flocculators Static inline mixer enhances coagulation and flocculation before DAF; energy-free design with air injection and chemical dosing ports. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Product Sheet - General Belt Press Automated belt press with stacked zones and continuous cleaning for high-throughput sludge dewatering in industrial and municipal plants. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Case Study - Meat Processing Pork Processing The pork processing facility required a DAF system to separate biomass from the biological treatment system. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Case Study - Food & Beverage Bakery Production This industrial complex produces famous cookies and crackers commonly found in household pantries. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Case Study - Oil & Gas Renewable Diesel The diesel plant needed to remove FOG produced mainly from free and emulsified oils. FRC provided a full solution to meet their needs. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Product Sheet - General PCL- Series High Rate DAF System DAF system with crossflow plate packs and sludge thickening for high-flow, high-solids industrial and municipal wastewater applications. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Case Study - Meat Processing Poultry Kill & Processing The poultry plant processes 400,000 birds per day, generating 2.3 million gallons of wastewater laden with proteins, feathers, offal, and bone. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Product Sheet - General PWL-Series Open Tank DAF System DAF system with counter-current skimmer and sludge grid for heavy solids in food, mining, and industrial wastewater. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Product Sheet - General Jar Testing Jar tests can determine optimal coagulant/polymer dosing, simulate DAF performance, and reduce chemical costs. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Product Sheet - General MBR Membrane bioreactor integrates biological treatment and filtration for ultra-clear effluent, ideal for reuse or discharge in tight spaces. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Terms & Conditions - Purchase Order Terms & Conditions To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Case Study - Food & Beverage Yogurt Production The dairy processing plant in upstate New York produces a variety of yogurt products for distribution in grocery stores around the country. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Product Sheet - General Upgrades Upgrade aging systems with modern pumps, SCADA panels, and dissolving tubes—boosting efficiency, control, and system lifespan. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

OverviewProduct Sheet - General Sludge Dewatering Systems Overview FRC sludge dewatering systems cut sludge volume and disposal costs. Our Belt Filter Press and Multi-Disc Screw Press deliver drier cake with low energy use and reliable performance. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Case Study - Meat Processing Beef Processing The beef abattoir plant processes several thousand head of heavy cattle per day to produce meat products for export and domestic distribution. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Product Sheet - General Screens Internally fed rotary drum screens remove coarse solids, protect downstream systems, and reduce TSS/FOG in industrial wastewater. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Product Sheet - General Oil Water Separator Corrugated plate interceptor separates oil, water, and solids via gravity—ideal for refineries, terminals, and food processing wastewater. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

White Paper - General The Ultimate DAF Buyers Guide Explore the key mechanical and process design aspects of DAF systems in this guide and gain the expertise needed to evaluate them effectively. With this knowled... To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

OverviewProduct Sheet - General Dissolved Air Flotation (DAF) Overview Durable stainless-steel designs with high-rate, compact, and open-tank options deliver reliable separation and compliance. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Product Sheet - General Spare Parts OEM and aftermarket parts for FRC and third-party systems—fast delivery, expert support, and reduced downtime for wastewater equipment. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Terms & Conditions - General Terms & Conditions of Sale To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Case Study - Meat Processing Crab & Shrimp Processing The facility produces whole cooked crabs, crab sections, fry legs, and crab meat. They are also the largest processor of Pacific cold-water shrimp in the world. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Product Sheet - General PCCS-Series Compact DAF System A space-saving DAF system ideal for remote, temporary, or small-scale wastewater applications. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Video - Municipal Algae Removal with a DAF System In this video, Tariq Syed of FRC Systems explores how algae is removed from wastewater using advanced treatment methods. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Case Study - Manufacturing Truck Axle Production The facility processes various fruit and vegetable ingredients into household branded jams, jellies, and syrups. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Video - General Acidulation Process Stuart breaks down the acidulation process in wastewater treatment—a crucial step in managing pH levels and breaking down organic matter efficiently. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Case Study - Food & Beverage Liquid Condiments The facility processes various fruit and vegetable ingredients into household branded jams, jellies, and syrups. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download