Head - FRC Systems Back to Team Previous Next Stuart Day Head - FRC Systems Stuart is a multifaceted engineer with a focus on project execution and product innovation. With over 20 years of experience working in wastewater process and system design, he has defined the processes behind the product engineering, design, and project management used in all of FRCs system implementations. Products Project Archive

Sales Manager Back to Team Previous Next Jim Gallmann Sales Manager US Territory With over 30 years of industrial and municipal wastewater experience, Jim has the knowledge to identify solutions, technology and designs to tackle a wide variety of treatment challenges. His knowhow makes him a valuable asset for customers seeking to solve diverse wastewater needs. Products Project Archive

Application Engineer Back to Team Previous Next Greg Reed Application Engineer Products Project Archive

Preparation is key to minimizing downtime and maintaining the efficiency of your Dissolved Air Flotation (DAF) system. At FRC, we’ve conducted rigorous testing on every component used in our DAF systems to ensure they meet the highest standards of quality and reliability. However, even the most durable systems are not immune to wear and tear over time. While a failure may not occur this month, this year, or even next year, it’s inevitable that components will eventually require replacement. When that time comes, having the right spare parts on hand can make all the difference. To help you stay prepared, we’ve compiled a core list of essential spare parts for your DAF system. All FRC DAF systems use standardized components, with variations only in size. If you don’t already have these parts in your inventory, reach out to us . With your system details on file, we can quickly provide you with an accurate quote for the components you need. Essential DAF Spare Parts Aeration Assembly Poly Flow Tubing 90° Elbow FNPT x FNPT Fittings NPT Straight Fittings Close Nipple Fittings Skimmer Assembly Sprockets Pillowblock Bore Bearings Drive Motor Conveyor Chain (assembled) Conveyor Chain (links) Hinge Pins Auger Assembly Drive Motor Gland Packing Pneumatic Panel Solenoid Valves Pressure Switch Air Flow Meter Filter Regulator Poly Flow Tubing Miscellaneous Fittings (Straight, 90° Elbow, Tee NPT x P/L) Take Action Today If your spare parts inventory is running low, don’t wait until a critical failure occurs. Use our DAF spare parts request form, and we’ll ensure you receive the components you need to keep your system operating smoothly. By maintaining a well-stocked inventory of these essential parts, you’ll be ready to address any challenges that arise, keeping your operations running efficiently and minimizing costly downtime.

Each year across North America, warmer summer weather triggers the growth of algae in surface water bodies. In some cases, algae blooms are also caused by inadequate management of wastewater discharges. A striking example of this issue can be seen in Lake Erie, where recurring HABS (Harmful Algae Blooms) have become a significant concern. Understanding Algae Growth Algae thrive under specific conditions, including sufficient nutrients (such as nitrogen and phosphorus), optimal light levels, favorable pH, and warm temperatures. When phosphorus levels in a water body rise, algae growth tends to increase proportionally. This excess algae contributes to the production of dead organic matter, which can lead to anoxic (oxygen-deprived) conditions. Anoxic water environments can cause significant ecological harm. Deprived of oxygen, aquatic ecosystems deteriorate as fish and plant life die and decay, resulting in septic conditions and unpleasant odors. Tackling Algae Outbreaks Addressing algae blooms requires a two-pronged approach: Prevent Nutrient Overload The most effective long-term solution is to reduce phosphorus levels in agricultural runoff, which is the primary source of nutrient pollution. Preventing excessive nutrient input is essential to stopping algae growth at its source. Remove Existing Algae Blooms While chemical additives can suppress algae growth, they do not physically eliminate the dense mats of algae from the water. For effective treatment, the algae must be removed along with the excess phosphorus that supports its growth. Dissolved Air Flotation (DAF): A Targeted Solution One of the most efficient methods for algae removal is Dissolved Air Flotation (DAF), combined with phosphorus precipitation. The DAF process physically separates algae and suspended solids from the water, clarifying it and reducing phosphorus concentrations simultaneously. How DAF Works: Clarification: The DAF system introduces microbubbles into the water, which attach to algae and other suspended particles. This causes the solids to float to the surface, where they are skimmed off. Phosphorus Precipitation: Adding a coagulant or precipitant binds soluble phosphorus into a solid form, which can then be removed during the flotation process. This dual-action approach effectively halts algae blooms and restores water quality. Proven Success DAF systems have been successfully deployed to manage algae outbreaks in various surface water bodies. This reliable and efficient technology not only removes visible algae mats but also addresses the underlying cause—phosphorus pollution. Conclusion Managing algae blooms requires both proactive nutrient management and effective removal strategies. Dissolved Air Flotation offers a proven, practical solution for tackling algae outbreaks while improving water quality and reducing ecological harm. By combining DAF technology with phosphorus reduction efforts, we can restore balance to aquatic ecosystems and prevent future outbreaks. For more information on algae removal and DAF systems, contact our team to learn how we can support your water treatment needs.

FRC Systems is excited to announce our participation in the 2025 Environmental Trade Fair and Conference (ETFC) BOOTH 725 , hosted by the Texas Commission on Environmental Quality (TCEQ). This premier environmental event will take place on June 3–4, 2025, at the Henry B. González Convention Center in San Antonio, Texas. As a leading provider of wastewater treatment solutions, FRC Systems will showcase our latest technologies designed to address the complex challenges faced by industries such as food and beverage processing, oil and gas, municipal services, and general manufacturing. Our offerings include Dissolved Air Flotation (DAF) systems, sludge dewatering equipment, and biological treatment solutions. The ETFC is renowned for its comprehensive educational programs, featuring over 100 courses and discussions led by agency staff. Topics span air and water permitting, industrial waste management, compliance, and remediation programs. Visit FRC Systems at our booth to explore how our innovative solutions can meet your wastewater treatment needs. Engage with our experts to discuss tailored approaches for your specific applications. We look forward to connecting with you in San Antonio! For more information about the ETFC and to register for the event, please visit the official TCEQ website. 🫧  Environmental Trade Fair and Conference (ETFC)