Case Study - Meat Processing Poultry Kill & Processing The poultry plant processes 400,000 birds per day, generating 2.3 million gallons of wastewater laden with proteins, feathers, offal, and bone. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Product Sheet - General PWL-Series Open Tank DAF System DAF system with counter-current skimmer and sludge grid for heavy solids in food, mining, and industrial wastewater. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Product Sheet - General Jar Testing Jar tests can determine optimal coagulant/polymer dosing, simulate DAF performance, and reduce chemical costs. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Product Sheet - General MBR Membrane bioreactor integrates biological treatment and filtration for ultra-clear effluent, ideal for reuse or discharge in tight spaces. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Terms & Conditions - Purchase Order Terms & Conditions To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Case Study - Food & Beverage Yogurt Production The dairy processing plant in upstate New York produces a variety of yogurt products for distribution in grocery stores around the country. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Product Sheet - General Upgrades Upgrade aging systems with modern pumps, SCADA panels, and dissolving tubes—boosting efficiency, control, and system lifespan. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

OverviewProduct Sheet - General Sludge Dewatering Systems Overview FRC sludge dewatering systems cut sludge volume and disposal costs. Our Belt Filter Press and Multi-Disc Screw Press deliver drier cake with low energy use and reliable performance. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Case Study - Meat Processing Beef Processing The beef abattoir plant processes several thousand head of heavy cattle per day to produce meat products for export and domestic distribution. To learn more, fill out the form to have access to the entire library for free! < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

Get access to all of FRC Systems' case studies, whitepapers, product sheets and more! < Back Document Library Get Free Access to Valuable Resources With decades of industry experience, FRC Systems understands the complexities of wastewater treatment across a wide range of sectors. Complete the form to unlock free access to: Case Studies Whitepapers Product Sheets And more technical resources No cost. Just insights. < Back To have access to our entire library for free, please provide the following: First name* Last name* Email* Company name* Yes, subscribe me to your newsletter. Access & Download

One of North America’s leading consumer products manufacturers of branded and private label household, pool, and auto care products needed an emergency wastewater treatment solution. All Projects FRC Systems » Projects Health & Beauty Skidded Solution General Manufacturing Previous Project Next Project FRC Components Flocculator, Open-Style DAF, Sludge Dewatering Project Description One of North America’s leading consumer products manufacturers of branded and private label household, pool, and auto care products needed an emergency wastewater treatment solution. Because of our sizable rental fleet, FRC was able to respond quickly with a rental DAF and belt press rated for the full capacity. The systems were used as a proof of concept to confirm adequate removal of Mixed Liquor Suspended Solids (MLSS) and determine cost savings on sludge dewatering. Each of the DAF, Belt Press, Flocculator, and Chemical Dosing are completely pre-piped and pre-wired on stainless steel 304 skids. The FRC design also provided additional extra cost savings by using the DAF effluent water as the wash water for the belt press. Due to excellent performance during the pilot trial, both systems were purchased as a permanent solution. The FRC Solution Flocculator Skid – Chemicals dosed to precipitate the solids, includes pH transmitter Chemical Dosing Skid – Includes all chemical dosing pumps (coagulant, acid, caustic, polymer) and an E-Panel that interacts with the DAF Main E-Panel via an ethernet cable. Open-Style DAF Skid – Floats the agglomerated solids, yielding clean effluent water. The resulting effluent was used as the wash water for the Belt Press. An E-Panel (includeing PLC & HMI), duty/standby recycle pumps, and AOD sludge pump were pre-installed on this skid. Belt Filter Press Skid – Increase dry solids content of the DAF sludge, reducing hauling costs. The sludge feed pump, polymer dosing system, wash water pump and bag filter, and E-Panel (includes PLC & HMI) to control the belt press system. Parameter Design Data Flow (gpm) 120 Flow (m3/h) 27.3 MLSS (mg/L) 10000 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Electrical Design Back to Team Andrew Wei Electrical Design +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

A large poultry, kill, processing, and rendering plant was generating 1.4 MGD of wastewater and needed to meet direct discharge requirements for Total Suspended Solids (TSS), Fats, Oils, and Grease (FOG), and Biological Oxygen Demand (BOD). All Projects FRC Systems » Projects Poultry Turnkey Solution Meat & Seafood Processing Previous Project Next Project FRC Components Flocculator, High-Rate DAF, Biological Treatment, Equalization Project Description A large poultry, kill, processing, and rendering plant was generating 1.4 MGD of wastewater and needed to meet direct discharge requirements for Total Suspended Solids (TSS), Fats, Oils, and Grease (FOG), and Biological Oxygen Demand (BOD). FRC designed a pretreatment solution using two DAFs in a duty/assist configuration for peak flowrates, followed by a secondary DAF for biological treatment. The pretreatment DAF units recover proteins that the customer sells to local renderers to generate additional income of over two million dollars per year. The FRC Solution Headworks – Proper screening was done in the plant prior to Wastewater Treatment Plant Equalization – Homogenize wastewater for consistent wastewater characteristics. Aeration mixing is provided to prevent anoxic conditions and formation of ammonia Short Flocculator (Duty/Assist) – Polymer dosed to help agglomerate the fats, oils, and grease Primary High Rate DAF (Duty/Assist) – Floats the agglomerated solids for product recovery Biological Reactor – Converts dissolved BOD to biomass Flocculator – Chemical dosed to help separate the biomass Secondary High Rate DAF – Float the biomass, yielding clean effluent water Parameter Effluent Req. Flow (gpm) 1000 TSS (mg/L) < 300 FOG (mg/L) < 100 BOD (mg/L) < 300 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC was the choice of a leading copacker of sandwiches and deli spreads for a complete turnkey solution. Our scope consisted of the design of the wastewater treatment system and the mechanical and electrical installation of the new system, giving the client a one supplier solution. All Projects FRC Systems » Projects Convenience & Prepared Foods Turnkey Solution Food & Beverage Previous Project Next Project FRC Components Screen, Flocculator, High-Rate DAF, Equalization Project Description FRC was the choice of a leading copacker of sandwiches and deli spreads for a complete turnkey solution. Our scope consisted of the design of the wastewater treatment system and the mechanical and electrical installation of the new system, giving the client a one supplier solution. This facility produces between 12,000 to 15,000 gallons per day with high levels of Fats, Oils, and Grease (FOG) that had to be brought below 200 mg/L. FRC designed and installed the complete solution to bring them back into compliance. The FRC Solution Rotary Drum Screen – Remove course solids such as vegetables and packaging materials Equalization – Homogenize wastewater for consistent wastewater characteristics headed to the DAF. Aeration mixing is provided to prevent anoxic conditions and formation of ammonia. Flocculator – Chemicals (coagulant, caustic, acid, and polymer) are dosed to precipitate the emulsified solids. High-Rate DAF – Float the precipitated oils, thereby removing the FOG below the compliance limit. Parameter Effluent Req. Flow (gpm) 10 Flow (m3/h) 2.27 FOG (mg/L) < 200 pH 6-10 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Warehouse Technician Back to Team Nick Beatty Warehouse Technician +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Parts & Aftermarket Sales Back to Team Ken Parker Parts & Aftermarket Sales 1-470-695-4464 Ken is a dedicated customer support specialist with over 25 years of customer service and inside sales experience. He is committed to keeping any system in top working condition by quickly getting the parts and service needed for a solution. FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Project Engineer / Manager Back to Team Stephanie Miller Project Engineer / Manager +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Head - Sales Back to Team Adriaan van der Beek Head - Sales +1 770-534-3681 Adriaan has over 30 years of international experience in the industrial wastewater treatment industry, backed by a physics engineering degree and an MBA. Adriaan has applied his process engineering expertise and application-driven innovation to help engineer custom systems for companies worldwide. FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Purchasing Back to Team Lisa Wright Purchasing +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Office Administrator (GA/USA) Back to Team Linda Adams Office Administrator (GA/USA) +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Operations Manager Back to Team Lee Averett Operations Manager +1 770-534-3681 Lee is a seasoned operations manager with over 15 years of expertise in managing industrial wastewater projects. His strategic mindset combined with an MBA background, has led to successful process improvements and cross-functional teamwork. Having managed multiple projects overseas, Lee brings a global perspective to his work as an operations manager. FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Sales Manager Back to Team Antoine Joan Sales Manager Canada +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Municipal Application Engineer Back to Team Alex Coyle Municipal Application Engineer +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Project Engineer / Manager Back to Team Horacio Garcia Gamiño Project Engineer / Manager +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Project Engineer / Manager Back to Team Oscar Karpiak Project Engineer / Manager +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Field Engineer Back to Team Oleksandr Dyatlov Field Engineer +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Mechanical Design Back to Team Kyle Gardner Mechanical Design +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC has been a regular supplier of wastewater treatment solutions for a leading supplier of brand name products across the health and beauty, food and refreshment, and home care markets.  All Projects FRC Systems » Projects Health & Beauty System Solution General Manufacturing Previous Project Next Project FRC Components Oil & Water Separation, Flocculator, High-Rate DAF, Equalization Project Description FRC has been a regular supplier of wastewater treatment solutions for a leading supplier of brand name products across the health and beauty, food and refreshment, and home care markets. One of their soap production facilities was generating wastewater with high levels of Total Suspended Solids (TSS) and Fats, Oils, and Grease (FOG) that were out of compliance with city limits. The FRC design brought the plant into compliance as well as providing valuable product recovery. The FRC Solution OWS – Recovered oils while also removing a significant portion of FOG Equalization – Homogenize wastewater for consistent for consistent wastewater characteristics. Aeration mixing is provided to prevent anoxic conditions and formation of ammonia. Flocculator – Chemicals dosed to precipitate the emulsified oils and colloidal solids High-Rate DAF – Float the precipitated solids, yielding clean effluent water Parameter DAF Effluent Flow (gpm) 400 Flow (m3/h) 90.9 TSS (mg/L) < 50 FOG (mg/L) < 50 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Project Engineer / Manager Back to Team Stephen Matwijow Project Engineer / Manager +1 770-534-3681 Stephen is a chemist with a second degree in chemical engineering. Born in Niagara Falls, Stephen is passionate about water and is responsible for design, delivery and commissioning of FRC wastewater treatment systems. FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Project Engineer / Manager Back to Team Juan Carlos Guerra Project Engineer / Manager +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Project Engineer / Manager Back to Team John Franks Project Engineer / Manager +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Electrical Design Back to Team Ryan Law Electrical Design +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Warehouse Technician Back to Team Marlon Perez Warehouse Technician +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC designed and supplied a full turnkey mechanical and electrical installation solution for this greenfield bakery manufacturer of rebranded muffins and gourmet iced cakes. All Projects FRC Systems » Projects Convenience & Prepared Foods Turnkey Solution Food & Beverage Previous Project Next Project FRC Components Screen, Flocculator, High-Rate DAF, Biological Treatment, Equalization Project Description FRC designed and supplied a full turnkey mechanical and electrical installation solution for this greenfield bakery manufacturer of rebranded muffins and gourmet iced cakes. The facility had to reduce the high levels of Total Suspended Solids (TSS) and Biochemical Oxygen Demand (BOD) in their wastewater to be able to discharge to a local water source. FRC provided a complete solution to meet their compliance requirements. The FRC Solution Rotary Drum Screen – Remove coarse solids such as small pieces of muffins and cakes, as well as any floating hairnets and other “garbage”. Equalization – Homogenize wastewater for consistent wastewater characteristics. Aeration mixing is provided to prevent anoxic conditions and formation of ammonia. Primary Flocculator – Chemicals dosed to precipitate the colloidal solids. Primary DAF – Float the precipitated solids thereby removing TSS and insoluble BOD. Biological Treatment – Remove soluble BOD and as a result it creates biosolids. Secondary Flocculator – Short flocculator to precondition biosolids with flocculant. Secondary DAF – Float the biosolids, yielding clean effluent water fit for discharging to the local watering source. Parameter Design Data Flow (gpm) 125 Flow (m3/h) 28.4 TSS (mg/L) < 300 BOD (mg/L) < 300 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Mechanical Design Back to Team Keith Armstrong Mechanical Design +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

The northern municipality of Luverne's existing secondary clarifier thickened the Waste Activated Sludge (WAS) generated from an oxidation ditch process to yield 0.5-1% dry solids. All Projects FRC Systems » Projects WAS Thickening Product Solution Municipal Wastewater Previous Project Next Project FRC Components Open-Style DAF Project Description The northern municipality of Luverne's existing secondary clarifier thickened the Waste Activated Sludge (WAS) generated from an oxidation ditch process to yield 0.5-1% dry solids. The anaerobic digestor which followed the thickening process had become hydraulically overloaded prompting a need to further reduce WAS volume. FRCs design provided a DAF thickener after the clarifier to further reduce WAS volume and achieve 4-5% dry solids before sending it to the anaerobic digestor. The FRC Solution DAF – Thickens the waste activated sludge Parameter Design Effluent Flow (gpm) 15-20 - % Dry Solids 0.5-1 4-5 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Rental Fleet Technician Back to Team Dusty Foster Rental Fleet Technician +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Project Engineering Manager Back to Team Tariq Syed Project Engineering Manager +1 770-534-3681 Tariq is a chemical engineer with a minor in environmental engineering. With over 10 years at FRC, Tariq has been involved in managing hundreds of systems, from design through commissioning, start-up, and training. FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

The municipality of Woodruff was looking for a biomass separation solution to handle summer algae blooms in their lagoon as well as to reduce the overall Total Phosphorus (TP). All Projects FRC Systems » Projects Algae & Phosphorus Removal System Solution Municipal Wastewater Previous Project Next Project FRC Components High-Rate DAF, Reactor Tanks Project Description The municipality of Woodruff was looking for a biomass separation solution to handle summer algae blooms in their lagoon as well as to reduce the overall Total Phosphorus (TP). A DAF was demonstrated to be highly effective in removing the algae and TP during trials. Two parallel DAF units were installed with Continuous Stirred Tank Reactors (CSTR) for chemical dosing to accommodate the wide-ranging daily flow. FRC chose a high rate DAF model with a low hydraulic surface loading rate (<1 gpm/ft2) as the approach to remove algae and TP. The FRC DAF floats the algae easily and it is skimmed off the top with our rotating top skimmer system. This design allows the TP entrained in the algae to be efficiently removed at the same time. The FRC Solution Reactor Tanks – Polymer dosed to agglomerate the biomass DAF – Floats the biomass, yielding clean effluent water Parameter Influent Effluent Req. Flow (gpm) 330 - Flow (m3/h) 1040 - TP (mg/L) 24 < 1 NH3 (mg/L) 32 < 5 MLSS (mg/L) 1100 - Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

One of the world’s leading manufacturers in the construction and resources, and energy & transportation industry has an automotive axle assembly plant that produces wastewater volumes of over 500,000 gpd with extremely high levels of Total Suspended Solids (TSS), Fats, Oils, and Grease (FOG) and Chemical Oxygen Demand (COD). All Projects FRC Systems » Projects Automotive Parts Turnkey Solution General Manufacturing Previous Project Next Project FRC Components Oil & Water Separation, Flocculator, High-Rate DAF, Sludge Dewatering, Equalization Project Description One of the world’s leading manufacturers in the construction and resources, and energy & transportation industry has an automotive axle assembly plant that produces wastewater volumes of over 500,000 gpd with extremely high levels of Total Suspended Solids (TSS), Fats, Oils, and Grease (FOG) and Chemical Oxygen Demand (COD). FRC designed a solution that allowed them to meet discharge requirements for FOG of less than 100 mg/L and TSS of less than 300 mg/L. Using dual-stage treatment, oil was recovered using a FRC CPI oil-water separator prior to a DAF system to bring the client to compliance. FRC has implemented this solution at multiple sites for this client. The FRC Solution OWS – Removed a significant portion of the non-polar material Equalization – Homogenize wastewater for consistent for consistent wastewater characteristics. Aeration mixing is provided to prevent anoxic conditions and formation of ammonia. Flocculator – Chemicals (coagulant, caustic, acid, and polymer) are dosed to precipitate the colloidal solids. High-Rate DAF – Float the precipitated solids, yielding clean effluent water that is in compliance with the TSS and O&G limits Sludge Dewatering – Dewater the DAF sludge to reduce sludge hauling costs Parameter Design Data Discharge Req. Flow (gpm) 350 - Flow (m3/h) 79.5 - O&G (mg/L) 125000 < 100 TSS (mg/L) 10820 < 300 COD (mg/L) 146000 - Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC designed a wastewater treatment system for a large, Swiss-based wood manufacturer. The production of fiberboard was generating wastewater with extremely high Total Suspended Solids (TSS) that needed to be reduced to meet city discharge limits. All Projects FRC Systems » Projects Wood System Solution General Manufacturing Previous Project Next Project FRC Components Screen, Reactor Tanks, Sludge Dewatering, High-Rate DAF Project Description FRC designed a wastewater treatment system for a large, Swiss-based wood manufacturer. The production of fiberboard was generating wastewater with extremely high Total Suspended Solids (TSS) that needed to be reduced to meet city discharge limits. The design used an Inclined Plate Separator (IPS) to remove high density suspended solids from the wastewater via gravity. The resulting effluent was sent back to the chip washer for water re-use. The concentrated wastewater from the inclined plate separator was sent to DAF for final separation, where the DAF sludge is dewatered for maximum cost efficiency. The FRC Solution Static Screen – Remove small pieces of upstream of the Inclined Plate Separator IPS – Suspended solids flow down plate surfaces while clear water is discharged from the top Reactor Tanks – Chemicals dosed to precipitate the colloidal solids DAF – Float the precipitated solids, yielding clean effluent water Sludge Dewatering – Increase dry solids content of the DAF sludge, reducing sludge hauling costs Parameter Design Data Flow (gpm) 90 Flow (m3/h) 20.5 TSS (mg/L) 20000 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

One of the largest producers of processed foods in the US had a large sweet potato facility with an existing under performing wastewater treatment system. All Projects FRC Systems » Projects Fruits & Vegetables System Solution Food & Beverage Previous Project Next Project FRC Components Flocculator, High-Rate DAF Project Description One of the largest producers of processed foods in the US had a large sweet potato facility with an existing under performing wastewater treatment system. The existing system consisted of screening prior to biological treatment with a lagoon. To improve results, an FRC DAF system was installed to prevent biological treatment upsets when high Total Suspended Solids (TSS) and Fats, Oils and Grease (FOG) went to the lagoon. The FRC Solution Short Flocculator – The preconditioned wastewater, already injected with coagulant was dosed with a polymer to agglomerate the solids High-Rate DAF – Float the precipitated solids, yielding clean effluent water Parameter Design Data Flow (gpm) 1400 Flow (m3/h) 318.2 TSS (mg/L) 3170 BOD (mg/L) 6560 COD (mg/L) 12350 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC was selected by a large privately owned US based cosmetics company to supply the wastewater treatment solution for a new manufacturing facility with expected wastewater volumes of approximately 215,000 gpd. All Projects FRC Systems » Projects Health & Beauty Turnkey Solution General Manufacturing Previous Project Next Project FRC Components Screen, Oil & Water Separation, Flocculator, High-Rate DAF, Sludge Dewatering, Equalization Project Description FRC was selected by a large privately owned US based cosmetics company to supply the wastewater treatment solution for a new manufacturing facility with expected wastewater volumes of approximately 215,000 gpd. FRC provided a turnkey solution including design, engineering, manufacture, and complete mechanical and electrical installation. The wastewater treatment system was designed to separate solids for further treatment and recover the oil in the wastewater for recycling. The FRC Solution Rotary Drum Screen – Course solids removal prior to OWS and equalization. Oil-Water Separator – Recover oils, removing a significant portion of the oil and gas Equalization Tanks – Homogenize wastewater for consistent for consistent wastewater characteristics. Aeration mixing is provided to prevent anoxic conditions and formation of ammonia. Two tanks are used for batch operation for the multiple number of products that client produces weekly. This simplifies the downstream chemical dosing regimen Flocculator – Coagulant, acid, caustic, and flocculant dosed in flocculator to precipitate colloidal solids and emulsified oils High-Rate DAF – Float the precipitated solids, yielding clean effluent water Filter Press – Increase dry solids content of the DAF sludge to reduce disposal costs – ready for landfill Parameter Effluent Req. Flow (gpm) 150 Flow (m3/h) 34.5 O&G (mg/L) < 200 TSS (mg/L) < 250 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Municipal Application Engineer Back to Team Crystal Brokaw Municipal Application Engineer +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Logistics & Manufacturing Back to Team Deidre Foster Logistics & Manufacturing +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

One of the largest beef producers in North America was expanding their facility which increased their wastewater volume to 425,000 gpd at the site. All Projects FRC Systems » Projects Beef System Solution Meat & Seafood Processing Previous Project Next Project FRC Components Reactor Tanks, High-Rate DAF, Biological Treatment, Flocculator, Open-Style DAF Project Description One of the largest beef producers in North America was expanding their facility which increased their wastewater volume to 425,000 gpd at the site. FRC engineers designed a solution to upsize the entire wastewater treatment system including the existing primary DAF system and secondary DAF system to efficiently and cost effectively handle the added demand. The FRC Solution Reactor Tanks – Chemicals dosed to precipitate the colloidal solids and oil emulsifications Primary High Rate DAF – Float the precipitated solids thereby removing Total Suspended Solids (TSS), Fats, Oils, and Grease (FOG), and insoluble Biological Oxygen Demand (BOD) Biological Treatment – Remove soluble BOD and as a result it creates biosolids Secondary Flocculator – Short flocculator to precondition biosolids with flocculant Secondary Open-Style DAF – Float the biosolids, yielding clean effluent water Parameter Avg Max Effluent Req. Flow (gpm) 300 600 - Flow (m3/h) 68 136 - TSS (mg/L) 600 2000 < 100 FOG (mg/L) 400 600 < 50 Insoluble BOD (mg/L) 500 1000 < 50 MLSS (mg/L) 2000 5000 Avg < 100 Peak < 200 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Electrical Design Back to Team Jacob Ytsma Electrical Design +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

A family-owned producer of award-winning bourbon and fine liquors was generating wastewater of more than 600,000 gpd coming off the existing aerobic biological treatment system. All Projects FRC Systems » Projects Beverage System Solution Food & Beverage Previous Project Next Project FRC Components Flocculator, Open-Style DAF Project Description A family-owned producer of award-winning bourbon and fine liquors was generating wastewater of more than 600,000 gpd coming off the existing aerobic biological treatment system. FRC was able to quickly deliver a ”plug and play” DAF System from our rental fleet for an immediate solution. The results from the rental system were so successful that a second system was ordered and installed as a assist DAF system to the original rental DAF system. The FRC Solution Chemical Dosing Skid + Flocculator Skid – Polymer is dosed to agglomerate the biosolids. Chemical dosing pumps are installed on a separate skid with a local E-Panel that communicates to the DAF skid via ethernet cable. Open-Style DAF Skid – Float the preconditioned biosolids thereby removing the Mixed Liquor Suspended Solids (MLSS). An E-Panel, including PCL and HMI, duty/standby DAF recycle pumps, and AOD sludge pump are installed on the DAF skid. Parameter Design Data Flow (gpm) 500 Flow (m3/h) 113.6 MLSS (mg/L) 10000 - 20000 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Application Engineer Back to Team Edgar de la Cruz Application Engineer +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Mechanical Design Back to Team Don Lawrence Mechanical Design +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!