The municipality of Evergreen was looking for a solution to their Total Phosphorus (TP) requirement of less than 1 mg/L as well as removing algae during the summer blooms. All Projects FRC Systems » Projects Algae & Phosphorus Removal System Solution Municipal Wastewater Previous Project Next Project FRC Components Flocculator, High-Rate DAF Project Description The municipality of Evergreen was looking for a solution to their Total Phosphorus (TP) requirement of less than 1 mg/L as well as removing algae during the summer blooms. The city chose to use a single FRC DAF and flocculator both constructed out of stainless steel 304, installed outdoors, to reduce overall construction cost. The small-footprint of the equipment effectively accomplishes the municipality’s goals. The combination of algae and TP removal is a challenge. The FRC DAF is a great solution because it can uniquely accomplish removal of both more efficiently than other conventional technologies. This approach saves time and space for municipalities facing both of these challenges at once. The FRC Solution Flocculator – Chemicals dosed to precipitate the algae and phosphorus DAF – Float the precipitated solids, yielding higher quality effluent water Parameter Effluent Flow (gpm) 1200 TP (mg/L) < 1 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

A leading company in the plant based oil and fats industry needs to discharge water from a new plant into the Gulf of Mexico.  This new facility will generate over 100,000 GPD of wastewater with high levels of Total Suspended Solids (TSS), Fats, Oils, and Grease (FOG), and Biochemical Oxygen Demand (BOD) and needed a cost-effective solution that could meet the strictest of limits. All Projects FRC Systems » Projects Edible Oils Turnkey Solution Food & Beverage Previous Project Next Project FRC Components Screen, Oil & Water Separation, Flocculator, Open-Style DAF, Biological Treatment, MBR, Sludge Dewatering, Equalization Project Description A leading company in the plant based oil and fats industry needs to discharge water from a new plant into the Gulf of Mexico. This new facility will generate over 100,000 GPD of wastewater with high levels of Total Suspended Solids (TSS), Fats, Oils, and Grease (FOG), and Biochemical Oxygen Demand (BOD) and needed a cost-effective solution that could meet the strictest of limits. With the FRC turnkey solution, the client will recover commercially valuable byproduct and re-use water for their cooling towers. The FRC Solution Rotary Drum Screen – Used to remove any “garbage” such as plastic gloves, hair nets, etc. Acidulation Tank – Reduce pH to precipitate the emulsified oils OWS – Recover commercially valuable fats and oils, removing a significant portion of the FOG Effluent Buffer Tank – Bring pH back to neutral Equalization Tank – Homogenize wastewater for consistent for consistent wastewater characteristics. Aeration mixing is provided to prevent anoxic conditions and formation of ammonia. Flocculator – Chemicals (coagulant, caustic, acid, and polymer) are dosed to precipitate the colloidal solids. DAF – Float the precipitated solids, thereby removing TSS, FOG, and insoluble BOD prior to biological treatment (MBR). Aeration Tank – Air is supplied to provide oxygen in water, which biomass requires to grow. MBR – Removes BOD for water re-use in the cooling towers and for final discharge to the Gulf of Mexico. Filter Press – Increase dry solids content of the DAF sludge to reduce disposal costs – ready for landfill. Parameter Design Data Flow (gpm) 50 Flow (m3/h) 11.5 TSS (mg/L < 10 FOG (mg/L) < 10 BOD (mg/L) < 10 pH 6-9 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Field Engineer Back to Team Jamey Shepard Field Engineer +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Application Engineer Back to Team Zachary Mailliard Application Engineer +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Attalla, Alabama – The municipality was looking for a solution to reduce the overall Total Phosphorus (TP) as well to handle the summer algae blooms in their lagoon. All Projects FRC Systems » Projects Algae & Phosphorus Removal System Solution Municipal Wastewater Previous Project Next Project FRC Components Flocculator, High-Rate DAF Project Description Attalla, Alabama – The municipality was looking for a solution to reduce the overall Total Phosphorus (TP) as well to handle the summer algae blooms in their lagoon. After running a successful pilot trial with a FRC DAF, the solution was clear. FRC was chosen to design a full-scale DAF system based on the pilot trial. The overall objective was TP removal. The engineer chose to leave the lagoon intact and reduce TP with DAF instead of converting to a full mechanical, high-rate wastewater treatment system, saving the city millions of dollars. Algae and TP removal is straightforward using a FRC DAF, effectively reducing TP well below 1 mg/l. An added benefit for using DAF in this scenario is reducing the algae and Total Suspended Solids (TSS) while also protecting the downstream Ultra-Violet (UV) system. The small footprint of the two parallel DAF units allowed for a reduced building size, saving on overall construction costs. The FRC Solution Flocculator – Chemicals are dosed to precipitate the algae and phosphorous DAF – Floats and separates the precipitated solids yielding effluent that is directly discharged to the UV system Parameter Influent Effluent Flow (gpm) 2800 2800 TP (mg/L) 1.1 .25 TSS (mg/L) 32 3.9 CBOD (mg/L) 24 1.5 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

A leading agribusiness company with over two centuries of experience was required to bring the high Phosphorus (TP) levels in their soy processing facility back into compliance before discharge to the local water source. All Projects FRC Systems » Projects Edible Oils Skidded Solution Food & Beverage Previous Project Next Project FRC Components Flocculator, High-Rate DAF Project Description A leading agribusiness company with over two centuries of experience was required to bring the high Phosphorus (TP) levels in their soy processing facility back into compliance before discharge to the local water source. FRC conducted a pilot test for proof of concept of a DAF system. Per the client’s request, the pilot system treated the wastewater flow for the full production cycle. Based on the support from FRC engineers and the successful performance of the pilot system, the client implemented the FRC DAF solution. The FRC Solution Flocculator – Chemicals dosed to precipitate the emulsified oils and colloidal solids. All chemical dosing pumps (coagulant, acid, caustic, polymer, peroxide) are installed on top of the flocculator. DAF Skid – Float the precipitated oils and solids thereby removing any associated TP. The E-Panel, Flocculator, and Chemical Dosing Pumps are installed on the DAF skid. Parameter Effluent Req. Flow (gpm) 100 Flow (m3/h) 22.7 TP (mg/L) < 1 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Sales Manager Back to Team Peter Tay Sales Manager Asia Pacific +1 770-534-3681 Lorem ipsum dolor sit amet, consectetur adipiscing elit. Sed aliquet semper ex et scelerisque. Quisque vel ultricies quam. Integer eget magna ac ex ornare tempor et quis neque. Sed porta est mauris, a venenatis dui sagittis nec. FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC designed a duty/assist Dissolved Air Flotation (DAF) configuration to handle the peak flows coming from the existing screens at a vegetable juice site of a leading international soup and juice producer.  All Projects FRC Systems » Projects Beverage Product Solution Food & Beverage Previous Project Next Project FRC Components High-Rate DAF Project Description FRC designed a duty/assist Dissolved Air Flotation (DAF) configuration to handle the peak flows coming from the existing screens at a vegetable juice site of a leading international soup and juice producer. FRC’s solution provided final Total Suspended Solids (TSS) and Fats, Oils and Grease (FOG) polishing prior to discharge. The effluent water is used for irrigation. The FRC Solution High Rate DAF – Float the remaining free oils and any light suspended solids for effluent water to be discharged for irrigation Parameter Design Data Flow (gpm) 2430 Flow (m3/h) 552.3 Peak Flow (gpm) 3500 Peak Flow (m3/h) 795.5 TSS (mg/L) 400 FOG (mg/L) 150 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Project Engineer / Manager Back to Team Nick Barnett Project Engineer / Manager +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Sales & Marketing Analyst Back to Team Kevin West Sales & Marketing Analyst +1 770-534-3681 Kevin brings over 30 years of experience in web development, graphic design, and video production. He has collaborated with leading companies in industrial automation and has a deep understanding of global market trends. With a unique blend of creativity and analytical insight, Kevin excels at developing solutions to elevate product marketing. FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC designed a solution for a major producer of synthetic rubber. The plant was generating over 1 MGD of wastewater and need to reduce the high amounts of solids, oils, and grease being sent to their biological system. All Projects FRC Systems » Projects Chemical System Solution General Manufacturing Previous Project Next Project FRC Components Reactor Tanks, Open-Style DAF Project Description FRC designed a solution for a major producer of synthetic rubber. The plant was generating over 1 MGD of wastewater and need to reduce the high amounts of solids, oils, and grease being sent to their biological system. FRC provided a rental DAF, flocculator, and chemical dosing skid that provided an immediate solution and yielded excellent results. Because of the ever-changing wastewater composition and flows, FRC engineered the permanent solution with reactor tanks in lieu of a flocculator. The FRC Solution Reactor Tanks – Coagulant, pH adjustment, and polymer dosed to precipitate the high toxicity, colloidal solids DAF – Float the precipitated solids, yielding wastewater well-suited for further treatment Parameter Design Data Flow (gpm) 700 Flow (m3/h) 159 TSS (mg/L) 2450 O&G (mg/L) 2500 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Application Engineer Back to Team Perry Kim Application Engineer +1 770-534-3681 Perry has a degree in Chemical Engineering and manages FRCs applications engineering team. He has been in the wastewater industry for over five years and is committed to understanding customer requirements and application excellence. FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

A privately held company that manufactures value-added meat products, snacks and appetizers in the Midwest and Eastern United States needed DAF units after the anaerobic and aerobic biological treatment systems for their industrial wastewater treatment. All Projects FRC Systems » Projects Beef System Solution Meat & Seafood Processing Previous Project Next Project FRC Components Biological Treatment, Flocculator, Open-Style DAF, High-Rate DAF, MBBR Project Description A privately held company that manufactures value-added meat products, snacks and appetizers in the Midwest and Eastern United States needed DAF units after the anaerobic and aerobic biological treatment systems for their industrial wastewater treatment. Both biological treatment systems have different design data, one mainly for the removal of soluble Biological Oxygen Demand (BOD) and the other for nitrification of ammonia. FRC was able to provide the flexibility the customer needed by providing a solution using two different types of DAF systems. The FRC Solution Anaerobic Biological Treatment – Removes majority of the soluble BOD resulting in the formation of biosolids Flocculator – Chemicals dosed to precondition anaerobic biosolids with flocculant. Anaerobic Open-Style DAF – Float the flocculated biosolids, effluent sent to the aerobic biological treatment Aerobic Biological Treatment – Fine BOD removal and nitrification of ammonia Flocculator – Chemicals dosed to precondition remaining biosolids with flocculant Aerobic High-Rate DAF – Float the flocculated solids, yielding clean effluent water Parameter Anaerobic Aerobic Flow (gpm) 208 140 Flow (m3/h) 47 32 TSS (mg/L) 7500-13300 300-450 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Field Services Technician Back to Team Michael Celender Field Services Technician +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

One of the largest family-owned pork processers was building a new plant with the goal of having a completely modern facility from start to finish. All Projects FRC Systems » Projects Pork System Solution Meat & Seafood Processing Previous Project Next Project FRC Components Screen, High-Rate DAF, Flocculator, Equalization Project Description One of the largest family-owned pork processers was building a new plant with the goal of having a completely modern facility from start to finish. FRC was called in to design a wastewater treatment system to meet discharge goals for a large volume of wastewater (1.3 MGD) containing high levels of Fats, Oils, and Grease (FOG) and Total Suspended Solids (TSS). FRC engineers designed a multi-stage approach that would minimize solid waste, generate clean effluent, and recover re-usable oils as a separate product. The wastewater treatment system was integrated with the overall plant automation system to allow for data collection and remote monitoring. The FRC Solution Rotary Drum Screen – Removes coarse solids prior to further treatment such as hog hair and small pieces of meat High Rate DAF #1 – Uses dissolved air without chemicals to recover oils Equalization – Homogenize wastewater for consistent wastewater characteristics. Aeration mixing is provided to prevent anoxic conditions and formation of ammonia Flocculator (Duty/Standby) – Chemicals dosed to precipitate the colloidal solids High Rate DAF #2 & DAF #3 (Duty/Standby) – Floats the precipitated solids, yielding clarified wastewater Parameter Design Data Flow (gpm) Avg 900 Max 2400 Flow (m3/h) Avg 205 Max 545 TSS (mg/L) 4200 FOG (mg/L) 1300 BOD (mg/L) 4900 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

This municipality in Lewiston, Idaho aimed to thicken Waste Activated Sludge (WAS) from the existing secondary clarifiers before being sent to the digestors. All Projects FRC Systems » Projects WAS Thickening Product Solution Municipal Wastewater Previous Project Next Project FRC Components Open-Style DAF Project Description This municipality in Lewiston, Idaho aimed to thicken Waste Activated Sludge (WAS) from the existing secondary clarifiers before being sent to the digestors. Their existing coated carbon steel DAF units were badly deteriorating. FRC designed a new stainless-steel DAF system to replace the functionality of the previous system and provide the increased durability and longevity of stainless steel. The FRC Solution DAF – Thickens the waste activated sludge Parameter Design Data Effluent Flow (gpm) 120 - MLSS (mg/L) 3750 - % Dry Solids - 4+ Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC supplies wastewater solutions for one of the country’s largest family-owned and -operated prepared foods companies at their plants all across the United States.   All Projects FRC Systems » Projects Convenience & Prepared Foods System Solution Food & Beverage Previous Project Next Project FRC Components Screen, Flocculator, High-Rate DAF, Sludge Dewatering, Equalization Project Description FRC supplies wastewater solutions for one of the country’s largest family-owned and -operated prepared foods companies at their plants all across the United States. Their production process creates wastewater with high levels of Total Suspended Solids (TSS) that must be brought below the required permit level. FRC provides solutions that not only handle the existing wastewater but are also designed to accommodate future expansion. The FRC Solution Rotary Drum Screen – Remove coarse and fine solids prior to Equalization. This includes small pieces of vegetables, sandwiches, and other small pieces of food. Equalization – Homogenize wastewater for consistent wastewater characteristics. Aeration mixing is provided to prevent anoxic conditions and formation of ammonia. Flocculator – Chemicals are dosed to precipitate colloidal solids. High-Rate DAF – Float the precipitated solids, yielding clean effluent water. Belt Filter Press – Increase dry solids content of the DAF sludge, thereby lowering sludge disposal costs. Parameter Design Data Flow (gpm) 500 Flow (m3/h) 43.5 TSS (mg/L) 2000 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

One of the largest vertically integrated protein companies in the world producing many iconic pork brands, wanted to replace their existing circular DAF units to accommodate the expansion of their pork slaughter and processing capacity. All Projects FRC Systems » Projects Pork System Solution Meat & Seafood Processing Previous Project Next Project FRC Components Flocculator, High-Rate DAF Project Description One of the largest vertically integrated protein companies in the world producing many iconic pork brands, wanted to replace their existing circular DAF units to accommodate the expansion of their pork slaughter and processing capacity. FRC designed a two DAF System to handle flow rates reaching up to 4,000 gpm prior to discharging to the existing anaerobic lagoon. The FRC Solution Flocculator – Chemicals dosed to precipitate the colloidal solids High Rate DAF – Float the precipitated solids, yielding clean effluent water Parameter Design Data Effluent Req. Flow (gpm) 4000 - TSS (mg/L) 2700 < 800 O&G (mg/L) 1000 < 200 BOD (mg/L) 2400 < 1500 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Office Administrator (ONT/CAN) Back to Team Cathryn Day Office Administrator (ONT/CAN) +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Project Engineer / Manager Back to Team Imraan Jabar Project Engineer / Manager +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Sales Manager Back to Team Josh Schuyler Sales Manager Southeast US +1 770-534-3681 Josh is a chemical engineer at FRC who uses his hands-on skills to identify and develop solutions for our clients' wastewater processes. He focuses on providing viable options, from system adjustments to recommended operational changes, to help clients achieve optimal process performance. FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

An award winning Canadian-based global pet food producer was combatting major wastewater problems consisting of high levels of Total Suspended Solids (TSS), Fats, Oils, and Grease (FOG), Biological Oxygen Demand (BOD) and Chemical Oxygen Demand (COD). All Projects FRC Systems » Projects Pet Food Turnkey Solution Meat & Seafood Processing Previous Project Next Project FRC Components Screen, Flocculator, High-Rate DAF, Equalization Project Description An award winning Canadian-based global pet food producer was combatting major wastewater problems consisting of high levels of Total Suspended Solids (TSS), Fats, Oils, and Grease (FOG), Biological Oxygen Demand (BOD) and Chemical Oxygen Demand (COD). FRC engineers designed a turnkey solution complete with mechanical and electrical installation of the FRC supplied equipment to give the client a fully integrated solution and service through a single point of contact. The implementation successfully removed the requisite wastewater constituents to meet permit limits. The FRC Solution Rotary Drum Screen – Removes coarse and fine solids prior to downstream equipment Equalization – Homogenize wastewater for consistent wastewater characteristics. Aeration mixing is provided to prevent anoxic conditions and formation of ammonia Flocculator – Chemicals dosed to precipitate the colloidal solids High-Rate DAF – Float the precipitated solids thereby removing TSS, FOG, O&G, and insoluble BOD Parameter Design Data Flow (gpm) 70 Flow (m3/h) 16 TSS (mg/L) 4500 FOG (mg/L) 1610 BOD (mg/L) 3140 COD (mg/L) 6970 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC was the choice of this Massachusetts based ice-cream purveyor for tackling their wastewater treatment needs.  This facility generated wastewater at peak flows of 160 gpm.  The FRC design sends wastewater from an existing equalization tank to the FRC DAF system for removal of Total Suspended Solids (TSS) and Fats, Oils, and Grease (FOG). The DAF effluent is then sent to a final pH adjustment tank where the treated water can be safely sent to POTW. All Projects FRC Systems » Projects Dairy System Solution Food & Beverage Previous Project Next Project FRC Components Flocculator, Open-Style DAF, Screen Project Description FRC was the choice of this Massachusetts based ice-cream purveyor for tackling their wastewater treatment needs. This facility generated wastewater at peak flows of 160 gpm. The FRC design sends wastewater from an existing equalization tank to the FRC DAF system for removal of Total Suspended Solids (TSS) and Fats, Oils, and Grease (FOG). The DAF effluent is then sent to a final pH adjustment tank where the treated water can be safely sent to POTW. The FRC Solution Flocculator – Chemicals dosed to precipitate the solids Open-Style DAF – Float the precipitated solids thereby removing TSS Parameter Design Data Flow (gpm) 160 Flow (m3/h) 36.4 TSS (mg/L) 3500 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

An international energy company that is also one of the biggest Oil & Gas producers in the US, has a site in the Middle East where water is scarce. All Projects FRC Systems » Projects Produced & Flowback Water System Solution Oil & Gas Previous Project Next Project FRC Components Flocculator, High-Rate DAF Project Description An international energy company that is also one of the biggest Oil & Gas producers in the US, has a site in the Middle East where water is scarce. The FRC solution of a Dissolved Nitrogen Flotation (DNF) and flocculator was designed which allows the client to re-use the treated effluent. Nitrogen was chosen instead of air to keep the oxygen limit below 1 ppb due to the long pipelines. The DNF and flocculator were constructed of stainless steel 316 wetted materials, and the system including the auxiliary support equipment were rated for a class 1, div 2 area classification. The FRC Solution Flocculator – Chemicals (coagulant and flocculant) were dosed to precipitate the oily solids High-Rate DAF – Float any free oils, precipitated oil emulsifications and colloidal solids yielding clean effluent water for water re-injection Parameter Effluent Req. Flow (gpm) 440 Flow (m3/h) 100 TSS (mg/L) < 10 Oil In Water (mg/L) < 20 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC has been the trusted engineer to help manage the wastewater treatment needs for this Canadian based top ten worldwide dairy processor as they grow and expand across North America. All Projects FRC Systems » Projects Dairy Turnkey Solution Food & Beverage Previous Project Next Project FRC Components Open-Style DAF, High-Rate DAF, Flocculator, Biological Treatment, MBBR Project Description FRC has been the trusted engineer to help manage the wastewater treatment needs for this Canadian based top ten worldwide dairy processor as they grow and expand across North America. This particular facility generates over 360,000 gallons of wastewater per day. The original wastewater treatment system design consisted of a biotower, a Continuous Waste Activated Sludge (CWAS) system, and a clarifier. Without proper pretreatment, Fats, Oils, and Grease (FOG) was able to enter the biotower, which destroyed the biomass, disrupting the CWAS system downstream. The clarifier was also hydraulically overloaded, resulting in poor performance. The FRC solution was to install a Dissolved Air Flotation (DAF) unit as a pretreatment step and to increase biological treatment capacity by installing a Moving Bed Biofilm Reactor (MBBR) system prior to the CWAS system. The MBBR system was designed with future expansion in mind and will eventually replace the CWAS system. Following biological treatment, FRC installed a secondary DAF unit for biomass separation. FRC was able to provide a complete turnkey solution, including the incorporation of controls, monitoring and automation into the existing Supervisory Control And Data Acquisition (SCADA) system. The FRC Solution Primary Flocculator – Chemicals dosed to precipitate the colloidal solids and emulsified oils Primary High-Rate DAF – Float the precipitated solids yielding effluent ready for biological treatment Biological Treatment – MBBR used to remove soluble BOD and as a result it creates biosolids Secondary Flocculator – Short flocculator to precondition biosolids with flocculant Secondary Open-Style DAF – Float the biosolids, yielding clean effluent water Parameter Design Data Flow (gpm) 250 Flow (m3/h) 56.8 TSS (mg/L) 1235 FOG (mg/L) 1400 BOD (mg/L) 3450 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

This global healthcare company made one of the biggest investments in North Carolina history by building a modern new facility to produce medicines for diabetes.  All Projects FRC Systems » Projects Pharmaceuticals System Solution General Manufacturing Previous Project Next Project FRC Components Reactor Tanks, Open-Style DAF Project Description This global healthcare company made one of the biggest investments in North Carolina history by building a modern new facility to produce medicines for diabetes. The wastewater is first treated by a biological system for the removal of nitrogen and phosphorus. The resulting biosolids are sent to reactor tanks for chemical dosing and preconditioning of the influent wastewater. This process results in the formation of biosolids that are thickened by the DAF units. The FRC Solution Reactor Tanks – Chemicals (Ferric, Lime, and Polymer) dosed to agglomerate the solids Open-Style DAF – Float the biosolids, thereby increasing the dry solids content of the sludge Parameter Design Data Flow (gpm) 312.5 Flow (m3/h) 71 Peak Flow (gpm) 500 Peak Flow (m3/h) 114 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

A krill oil production facility needed to quickly reduce its Oil and Grease (O&G) and sulfide levels to meet city compliance requirements. FRC mobilized a rental DAF System within a week as a temporary solution. All Projects FRC Systems » Projects Seafood Skidded Solution Meat & Seafood Processing Previous Project Next Project FRC Components Flocculator, High-Rate DAF, Effluent Buffer Tank Project Description A krill oil production facility needed to quickly reduce its Oil and Grease (O&G) and sulfide levels to meet city compliance requirements. FRC mobilized a rental DAF System within a week as a temporary solution. Based on the performance of the rental system and support from FRC’s engineering team, the client opted to move forward with a custom engineered permanent FRC DAF solution. The requirements included being able to move all system components with a forklift and that the installation of the equipment be complete in three days. FRC provided three pre-piped and pre-wired skids for a plug-and-play solution. This solution not only brought the client into compliance, but it is also saving them over $100,000 a year in noncompliance fees. The FRC Solution Flocculator Skid – Chemicals are dosed to precipitate the emulsified oils and colloidal solids. All chemical dosing pumps (coagulant, acid, caustic, polymer, bleach) are installed on the flocculator skid High Rate DAF Skid – Float the precipitated oils and solids thereby removing O&G. The E-Panel with PCL and HMI, duty/standby feed pumps and DAF recycle pumps are installed on the DAF skid. Effluent Buffer Tank Skid – Bleach is dosed to remove the remaining sulfides. A final pH check is done before discharging to the city. The effluent pumps are installed on a skid with the effluent buffer tank. Parameter Effluent Req. Flow (gpm) 50 Flow (m3/h) 11.5 O&G (mg/L) < 300 Sulfides (mg/L) < 5 pH 5-11 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Head - FRC Systems Back to Team Stuart Day Head - FRC Systems +1 770-534-3681 Stuart is a multifaceted engineer with a focus on project execution and product innovation. With over 20 years of experience working in wastewater process and system design, he has defined the processes behind the product engineering, design, and project management used in all of FRCs system implementations. FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

The largest US turkey producer had a primary clarifier that was failing and forcing them out of compliance. FRC brought in a rental DAF for proof of concept for our solution. All Projects FRC Systems » Projects Poultry System Solution Meat & Seafood Processing Previous Project Next Project FRC Components Reactor Tanks, High-Rate DAF, Equalization Project Description The largest US turkey producer had a primary clarifier that was failing and forcing them out of compliance. FRC brought in a rental DAF for proof of concept for our solution. The permanent system was then designed using reactor tanks upstream of the DAF in order to adjust to the large change in flow rates. The existing clarifier was repurposed as a temporary equalization tank until a proper equalization system could be installed. The existing rotary drum screen remained for removal of coarse solids. The FRC Solution Equalization – Homogenize wastewater for consistent wastewater characteristics. Aeration mixing is provided to prevent anoxic conditions and formation of ammonia Reactor Tanks – Chemicals dosed to precipitate the colloidal solids and oil emulsifications Primary High Rate DAF – Float the precipitated solids thereby removing Total Suspended Solids (TSS), Oils and Grease (O&G), and insoluble Biological Oxygen Demand (BOD) Parameter Avg. Max. Flow (gpm) 1000 2400 Flow (m3/h) 227 545 TSS (mg/L) 685 750 O&G (mg/L) 200 450 BOD (mg/L) 1000 1100 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC provided a turnkey solution for a global manufacturer of residential and architectural doors.  One of their production facilities with wastewater production in excess of 790,000 gpd had to bring their discharge into compliance.   All Projects FRC Systems » Projects Wood Turnkey Solution General Manufacturing Previous Project Next Project FRC Components Screen, Flocculator, High-Rate DAF, Sludge Dewatering, Equalization Project Description FRC provided a turnkey solution for a global manufacturer of residential and architectural doors. One of their production facilities with wastewater production in excess of 790,000 gpd had to bring their discharge into compliance. FRC brought in a pilot DAF System for proof of concept to confirm removal of the Total Suspended Solids (TSS) and a Belt Press as an additional cost saving process for dewatering of sludge. After a successful two-week trial, the client went forward with a full FRC solution including design, manufacture, and complete electrical and mechanical installation. The FRC Solution Rotary Drum Screen – Remove wood chips to protect downstream equipment as well as being used for furnace fuel Equalization – Homogenize wastewater for consistent for consistent wastewater characteristics. Aeration mixing is provided to prevent anoxic conditions and formation of ammonia Flocculator – Chemicals (coagulant, caustic, acid, and polymer) are dosed to precipitate the colloidal solids and heavy metals. High-Rate DAF – Float the precipitated solids, thereby removing TSS, FOG, insoluble BOD, and heavy metals to meet discharge limits Belt Filter Press – Increase dry solids content of the DAF, which is ready to send to landfill Parameter Discharge Req. Flow (gpm) 550 Flow (m3/h) 125 TSS (mg/L) < 1000 BOD (mg/L) < 1000 FOG (mg/L) < 100 NH3-N (mg/L) < 22 Zn (mg/L) < 1.60 CuU (mg/L) < 0.13 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Sales Manager Back to Team Greg Walsh Sales Manager US +1 770-534-3681 Greg is a water and wastewater treatment professional with over 15 years of experience. He has dedicated his entire career to helping clients tackle complex environmental challenges, reduce operational expenses, and ensure regulatory compliance. His extensive experience makes him a trusted partner for clients seeking sustainable and cost-effective wastewater solutions. FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Application Engineer Back to Team Angel Chu Application Engineer +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Mechanical Design Back to Team Philip Jermakowicz Mechanical Design +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Sourcing Specialist, Procurement Back to Team Mary Cochran Sourcing Specialist, Procurement +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

A global pharmaceutical company in Asia was combating high Mixed Liquor Suspended Solids concentration (MLSS) and needed to reduce level to stay in compliance. All Projects FRC Systems » Projects Pharmaceuticals Turnkey Solution General Manufacturing Previous Project Next Project FRC Components Flocculator, Open-Style DAF, Reactor Tanks Project Description A global pharmaceutical company in Asia was combating high Mixed Liquor Suspended Solids concentration (MLSS) and needed to reduce level to stay in compliance. FRC supplied the original solution for the facility. After being acquired by another company, the plant was being expanded for additional capacity. FRC was able to leverage the existing DAF and expand the system to handle the additional wastewater generated by the extra capacity. The FRC Solution System Solution: The site was producing wastewater in volumes over 400,000 gpd with high levels of MLSS. The client has an aerobic biological system, which along with the DAF units are used for biosolids separation. Prior to each DAF is a flocculator to agglomerate the biosolids. The DAF units are arranged in a duty/standby configuration per the bid specification. Flocculator (duty/standby) – Polymer dosed to agglomerate the biosolids Open-Style DAF (duty/standby) – Float the agglomerated biomass, yielding clean effluent water Turnkey Solution: A decade later, the client was expanding their production plant, and expected wastewater generation to reach 750,000 gpd. Based on an FRC site survey, the client did not need to change size of the DAF units for of the higher flow rates. The flocculators and polymer dosing equipment did need to be upsized. Instead of replacing the existing flocculators, FRC proposed a solution using continuously stirred tank reactors (CSTR). Although a CSTR would need a low-power mixer, the auxiliary equipment and piping could remain the same. FRCs solution included the demolition of the existing flocculators as well as the turnkey mechanical and electrical installation of the new CSTR systems and polymer dosing equipment. Reactor Tank (duty/standby) – Polymer dosed to agglomerate the biosolids DAF (duty/standby) – Float the agglomerated biomass, yielding clean effluent water Parameter Design Data Flow (gpm) 500 Flow (m3/h) 114 MLSS (mg/L) 7180 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

An international automotive parts company was building a new die-casting plant that would generating wastewater in volumes of approximately 30,000 gallons per day during the manufacturing process.  They came to FRC for a solution to remove Fats, Oils and Grease (FOG) from their wastewater before they could send it to the local municipality. All Projects FRC Systems » Projects Automotive Parts Turnkey Solution General Manufacturing Previous Project Next Project FRC Components Flocculator, High-Rate DAF, Sludge Dewatering, Equalization Project Description An international automotive parts company was building a new die-casting plant that would generating wastewater in volumes of approximately 30,000 gallons per day during the manufacturing process. They came to FRC for a solution to remove Fats, Oils and Grease (FOG) from their wastewater before they could send it to the local municipality. FRC provided a turnkey solution including designing and manufacturing the system as well as mechanical and electrical installation it to ensure wastewater compliance. The FRC Solution Equalization – Homogenize wastewater for consistent for consistent wastewater characteristics. Aeration mixing is provided to prevent anoxic conditions and formation of ammonia. Two tanks are used for batch operation for the multiple number of products that client produces weekly. This simplifies the downstream chemical dosing regimen. Flocculator – Coagulant, acid, caustic, and flocculant dosed in flocculator to precipitate the emulsified oils and colloidal solids. High-Rate DAF – Float the precipitated oils and solids, yielding clean effluent water Sludge Dewatering – Increase dry solids content of the DAF sludge, thereby reducing sludge hauling costs. Parameter Effluent Req. Flow (gpm) 22 Flow (m3/h) 5 FOG (mg/L) < 100 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

This client is one of the largest global petroleum refiners, processing 366,000 barrels of crude oil per day at one of the largest refineries in the US. All Projects FRC Systems » Projects Stormwater Runoff Product Solution Oil & Gas Previous Project Next Project FRC Components Oil & Water Separation Project Description This client is one of the largest global petroleum refiners, processing 366,000 barrels of crude oil per day at one of the largest refineries in the US. They needed a system that could handle high volumes of storm water runoff in a small footprint while still allowing them to stay in compliance. FRC provided a Shell-DEP CPI that met their treatment requirements. The FRC Solution CPI (Shell-DEP) – Separate the free oils and a portion of the TSS from the wastewater Parameter Effluent Req. Average Flow (gpm) 40000 Peak Flow (gpm) 300000 TSS (mg/L) < 100 Oils (mg/L) < 50 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Application Engineer Back to Team Greg Reed Application Engineer +1 770-534-3681 FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC provided a solution for one of the longest continuously running refineries in the United States at a facility producing 11,000 bbl/d. All Projects FRC Systems » Projects Oil Refineries Product Solution Oil & Gas Previous Project Next Project FRC Components High-Rate DAF Project Description FRC provided a solution for one of the longest continuously running refineries in the United States at a facility producing 11,000 bbl/d. The existing wastewater treatment system included a trickling filter upstream of a sand filter before sending the effluent to the local river. The sand filter was becoming overloaded with solids coming out of the trickling filter. FRC installed a DAF in front of the sand filter to remove the biosolids, allowing the sand filter to operate at a higher efficiency and the client to stay in compliance. The FRC Solution High-Rate DAF – Float the agglomerated biosolids, yielding effluent water with very low solid concentration that the sand filter is better able to handle. Parameter Effluent Req. Flow (gpm) 660 MLSS (mg/L) < 50 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC has been the main wastewater treatment provider for one of the largest rendering companies in the US for over 30 years.  This rendering company continues to use the proven designs from FRC in their plants across the country to reduce Total Suspended Solids (TSS) and Fats, Oils, and Grease (FOG) upstream of their biological treatment systems (CWAS). All Projects FRC Systems » Projects Rendering System Solution Meat & Seafood Processing Previous Project Next Project FRC Components Flocculator, Open-Style DAF Project Description FRC has been the main wastewater treatment provider for one of the largest rendering companies in the US for over 30 years. This rendering company continues to use the proven designs from FRC in their plants across the country to reduce Total Suspended Solids (TSS) and Fats, Oils, and Grease (FOG) upstream of their biological treatment systems (CWAS). FRC engineers can design effective solutions for applications across the rendering industry including recovery of oil from the centrate of decanters, to biological treatment followed by DAF biomass separation, and of course end of pipe oil collection. The FRC Solution Flocculator – Chemicals dosed to precipitate the colloidal solids Open-Style DAF – Float the precipitated solids thereby removing TSS and Oil and Grease (O&G) Parameter Design Data Flow (gpm) 300 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

Sales Manager Back to Team Jim Gallmann Sales Manager US Territory +1 770-534-3681 With over 30 years of industrial and municipal wastewater experience, Jim has the knowledge to identify solutions, technology and designs to tackle a wide variety of treatment challenges. His knowhow makes him a valuable asset for customers seeking to solve diverse wastewater needs. FRC Products Project References Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

This large renewable diesel production facility was looking for a solution that could handle their high loads of Fats, Oils, and Grease (FOG), Total Suspended Solids (TSS), and Biological Oxygen Demand (BOD). All Projects FRC Systems » Projects Renewable Energy System Solution Oil & Gas Previous Project Next Project FRC Components Flocculator, High-Rate DAF, Open-Style DAF, Biological Treatment Project Description This large renewable diesel production facility was looking for a solution that could handle their high loads of Fats, Oils, and Grease (FOG), Total Suspended Solids (TSS), and Biological Oxygen Demand (BOD). FRC understands that a major factor in designing a wastewater treatment system for a renewable diesel plant is understanding how the wastewater is being generated. Cooking oils, animal fats, and inedible corn oil each present a unique challenge when it comes to wastewater management. The FRC design included a pretreatment DAF to remove the oils, grease, and gums from the wastewater generated by the grease refining process. Secondary treatment was also provided for the removal of BOD and the resulting biosolids from the biological treatment. The FRC Solution Primary Flocculator – Chemicals dosed to precipitate the colloidal solids and emulsified oils Pretreatment DAF – Float the precipitated solids thereby removing TSS, FOG, and insoluble BOD Biological Treatment – Remove soluble BOD and as a result creates biosolids Secondary Flocculator – Short flocculator to precondition biosolids with flocculant Secondary DAF – Float the biosolids, yielding clean effluent water for water reuse on equipment washdowns Parameter Pretreatment DAF Effluent Secondary DAF Effluent Req. Flow (gpm) 60 60 TSS (mg/L) < 500 - FOG (mg/L) < 300 - MLSS (mg/L) - < 250 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC’s designed a custom solution for this global producer of nutrition based pet food when they needed to reduce TSS and FOG prior to discharging to local POTW in order to remain in compliance. All Projects FRC Systems » Projects Pet Food System Solution Meat & Seafood Processing Previous Project Next Project FRC Components Screen, Flocculator, High-Rate DAF Project Description FRC’s designed a custom solution for this global producer of nutrition based pet food when they needed to reduce TSS and FOG prior to discharging to local POTW in order to remain in compliance. The successful results led to implementation in several of their other production facilities. The FRC Solution Rotary Drum Screen – Removes coarse and fine solids prior to downstream equipment Equalization – Homogenize wastewater for consistent wastewater characteristics. Aeration mixing is provided to prevent anoxic conditions and formation of ammonia Flocculator – Chemicals dosed to precipitate the colloidal solids High Rate DAF – Float the precipitated solids thereby removing TSS and FOG Parameter Design Data Flow (gpm) 80 Flow (m3/h) 18 TSS (mg/L) 350 FOG (mg/L) 900 COD (mg/L) 1000 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC’s client, the largest vertically integrated seafood company in North America, was building a greenfield plant that needed a wastewater treatment system capable of meeting city requirements. All Projects FRC Systems » Projects Seafood Turnkey Solution Meat & Seafood Processing Previous Project Next Project FRC Components Screen, Equalization, Flocculator, High-Rate DAF, Biological Treatment, Open-Style DAF Project Description FRC’s client, the largest vertically integrated seafood company in North America, was building a greenfield plant that needed a wastewater treatment system capable of meeting city requirements. The site produces frozen seafood products in a variety of styles such breaded and glazed, as well as other pre-prepared foods. Their production process resulted in wastewater with high levels of Total Suspended Solids (TSS), Fats, Oils, and Grease (FOG) and Biological Oxygen Demand (BOD). FRC’s engineered team designed a complete turnkey wastewater treatment system to meet the customer’s needs. The FRC Solution Rotary Drum Screen – Remove coarse solids such as small and large pieces of fish to protect the downstream equipment Equalization – Homogenize wastewater for consistent wastewater characteristics. Aeration mixing is provided to prevent anoxic conditions and formation of ammonia Primary Flocculator – Chemicals dosed to precipitate the colloidal solids Primary High-Rate DAF – Float the precipitated solids (TSS, FOG and any insoluble BOD). Removing TSS and any FOG is critical for biological treatment Biological Treatment – Removes the soluble BOD, creating a biomass that must be removed Secondary Flocculator – Short flocculator to precondition biomass with flocculant Secondary Open-Style DAF – Float the biomass for final effluent to discharge to city Parameter Effluent Req. Flow (gpm) 160 Flow (m3/h) 36 TSS (mg/L) < 250 FOG (mg/L) < 100 BOD (mg/L) < 500 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC provided a skidded solution for a stamping mill that provides automotive parts for a leading automobile brand. The wastewater contains Oil and Grease (O&G) from the cleaning of the machinery, plant floors and surfaces. All Projects FRC Systems » Projects Automotive Parts Skidded Solution General Manufacturing Previous Project Next Project FRC Components Flocculator, High-Rate DAF Project Description FRC provided a skidded solution for a stamping mill that provides automotive parts for a leading automobile brand. The wastewater contains Oil and Grease (O&G) from the cleaning of the machinery, plant floors and surfaces. The O&G mainly consists of the mineral oils used to lubricate the machinery and facilitate parts fabrication. The existing Oil Water Separator (OWS) was not meeting discharge requirements. FRC provided a fully skidded DAF system, pre-piped and pre-wired for ease of installation and quick start-up to bring them back to compliance. The FRC Solution Flocculator – Chemicals dosed to precipitate the emulsified oil High-Rate DAF – Float the free oils and the precipitated oil emulsifications, yielding clean effluent water Parameter Design Data Flow (gpm) 17 Flow (m3/h) 3.9 O&G (mg/L) 5100 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

A large oil & gas company in the Permian Basil treating 25,000 bbl/d needed a solution for their oily solids laden wastewater. Most of the wastewater is generated from produced water along with some flowback water. All Projects FRC Systems » Projects Produced & Flowback Water System Solution Oil & Gas Previous Project Next Project FRC Components Flocculator, Open-Style DAF Project Description A large oil & gas company in the Permian Basil treating 25,000 bbl/d needed a solution for their oily solids laden wastewater. Most of the wastewater is generated from produced water along with some flowback water. The FRC solution included a trailer mounted DAF, stand-alone flocculator, and pump house. This DAF treatment yielded frac-grade-quality water which allowed for water re-use. Our design is plug and play, has a much lower mobilization and demobilization cost, 6” manifolded hose connections and protects the rotating equipment from the elements. The FRC Solution Flocculator Stand-Alone – Chemicals dosed to precipitate the colloidal and oily solids DAF – Float the precipitated solids, yielding clean effluent water for water re-use Pump House Duty/Standby Feed Pumps DAF Effluent Buffer Tank Duty/Standby Effluent Pumps Air Compressor Climate Controlled Electrical Enclosure Plug and Play Parameter Design Data Flow (gpm) 730 Flow (m3/h) 165 TSS (mg/L) 1250 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

FRC engineered a solution for one of the leading suppliers of fries to international fast-food chains.  The wastewater coming from the existing treatment system at one of their potato processing plants was producing high levels of Total Suspended Solids (TSS) and Fats Oils and Grease (FOG) that needed to be brought down to below the required permit level.   All Projects FRC Systems » Projects Fruits & Vegetables System Solution Food & Beverage Previous Project Next Project FRC Components Screen, Open-Style DAF Project Description FRC engineered a solution for one of the leading suppliers of fries to international fast-food chains. The wastewater coming from the existing treatment system at one of their potato processing plants was producing high levels of Total Suspended Solids (TSS) and Fats Oils and Grease (FOG) that needed to be brought down to below the required permit level. FRC provided a system design that could handle the planned expansion while also recovering resalable product. Two additional internally fed rotary drum screens were added to allow for increased flow rates and future expansion. The FRC Solution Rotary Drum Screen for Oily Wastewater – Remove coarse and fine solids such as potato peels, errant potato products, etc. prior to the DAF Open-Style DAF – The DAF is fed the wastewater from the “Oily Wastewater” Screen and recovers the oils from the fryer dumps, thus removing a significant portion of the FOG Parameter Design Data Flow (gpm) 180 Flow (m3/h) 11.5 Peak Flow (gpm) 3000 Peak Flow (m3/h) 681.8 Oily TSS (mg/L) 3000 FOG (mg/L) 1000 Design Data Previous Project Next Project Submit a Project Profile Have a Question? Need help customizing your wastewater solution? We're here to help! Send us a message!

You now have access to all of FRC Systems' case studies, whitepapers, product sheets and more! FRC Systems » Documents Library Solutions for Wastewater Treatment & Management Filter by Content Case Study Overview Product Sheet Terms & Conditions Video White Paper Filter by Industry Food & Beverage General Manufacturing Meat Processing Municipal Oil & Gas Product Sheet FRC Product Sheets (ALL) General FRC wastewater systems deliver reliable treatment and cost savings. Our DAF units remove solids and oils efficiently, while chemical and dewatering solutions cut sludge volume with low energy use and consistent performance. PDF / 3.14 mb View/Download Overview, Product Sheet Dissolved Air Flotation (DAF) Overview General Durable stainless-steel designs with high-rate, compact, and open-tank options deliver reliable separation and compliance. PDF / 276 kb View/Download Overview, Product Sheet Biological Removal Systems Overview General Biological wastewater treatment systems use MBBR and MBR technology to remove BOD, COD, and nutrients. PDF / 243 kb View/Download Overview, Product Sheet Sludge Dewatering Systems Overview General FRC sludge dewatering systems cut sludge volume and disposal costs. Our Belt Filter Press and Multi-Disc Screw Press deliver drier cake with low energy use and reliable performance. PDF / 302 kb View/Download Video FRC DAF Systems General Curious about the differences between PWL and PCL DAF systems? Stuart breaks down the unique features, advantages, and applications of each system. MP4 / 12.1 mb View/Download Video Algae Removal with a DAF System Municipal In this video, Tariq Syed of FRC Systems explores how algae is removed from wastewater using advanced treatment methods. MP4 / 12.1 mb View/Download Video Acidulation Process General Stuart breaks down the acidulation process in wastewater treatment—a crucial step in managing pH levels and breaking down organic matter efficiently. MP4 / 13.5 View/Download Case Study Bakery Production Food & Beverage This industrial complex produces famous cookies and crackers commonly found in household pantries. PDF / 0.44 mb View/Download Case Study Beef Processing Meat Processing The beef abattoir plant processes several thousand head of heavy cattle per day to produce meat products for export and domestic distribution. PDF / 0.45 mb View/Download Case Study Specialty Chemicals Manufacturing The specialty chemicals manufacturer produces a wide range of coatings, polymers, lubricants, fuel additives, and home use products. PDF / 0.53 mb View/Download Case Study Crab & Shrimp Processing Meat Processing The facility produces whole cooked crabs, crab sections, fry legs, and crab meat. They are also the largest processor of Pacific cold-water shrimp in the world. PDF / 0.29 mb View/Download Case Study Liquid Condiments Food & Beverage The facility processes various fruit and vegetable ingredients into household branded jams, jellies, and syrups. PDF / 0.27 mb View/Download Case Study Truck Axle Production Manufacturing The facility processes various fruit and vegetable ingredients into household branded jams, jellies, and syrups. PDF / 0.26 mb View/Download Case Study Renewable Diesel Refinery Oil & Gas The wastewater treatment equipment needed on-site removes solids and recovers oils from site runoff and raw material containment areas. PDF / 0.41 mb View/Download Case Study Renewable Diesel Oil & Gas The diesel plant needed to remove FOG produced mainly from free and emulsified oils. FRC provided a full solution to meet their needs. PDF / 0.75 mb View/Download Case Study Pet Food Production Food & Beverage The wastewater treatment equipment needed on-site removes solids and recovers oils from site runoff and raw material containment areas. PDF / 0.43 mb View/Download Case Study Pork Processing Meat Processing The pork processing facility required a DAF system to separate biomass from the biological treatment system. PDF / 0.64 mb View/Download Case Study Poultry Kill & Processing Meat Processing The poultry plant processes 400,000 birds per day, generating 2.3 million gallons of wastewater laden with proteins, feathers, offal, and bone. PDF / 0.35 mb View/Download Case Study Yogurt Production Food & Beverage The dairy processing plant in upstate New York produces a variety of yogurt products for distribution in grocery stores around the country. PDF / 0.44 mb View/Download White Paper The Ultimate DAF Buyers Guide General Explore the key mechanical and process design aspects of DAF systems in this guide and gain the expertise needed to evaluate them effectively. With this knowled... PDF / 1.50 mb View/Download Product Sheet PCL- Series High Rate DAF System General DAF system with crossflow plate packs and sludge thickening for high-flow, high-solids industrial and municipal wastewater applications. PDF / 218 kb View/Download Product Sheet PCCS-Series Compact DAF System General A space-saving DAF system ideal for remote, temporary, or small-scale wastewater applications. PDF / 342 kb View/Download Product Sheet PWL-Series Open Tank DAF System General DAF system with counter-current skimmer and sludge grid for heavy solids in food, mining, and industrial wastewater. PDF / 197 kb View/Download Product Sheet Oil Water Separator General Corrugated plate interceptor separates oil, water, and solids via gravity—ideal for refineries, terminals, and food processing wastewater. PDF / 247 kb View/Download Product Sheet Flocculators General Static inline mixer enhances coagulation and flocculation before DAF; energy-free design with air injection and chemical dosing ports. PDF / 144 kb View/Download Product Sheet Screens General Internally fed rotary drum screens remove coarse solids, protect downstream systems, and reduce TSS/FOG in industrial wastewater. PDF / 89 kb View/Download Product Sheet MBBR General Floating biofilm media in aerated tanks remove BOD, nitrogen, phosphorus—no sludge return or MLSS monitoring required. PDF / 201 kb View/Download Product Sheet MBR General Membrane bioreactor integrates biological treatment and filtration for ultra-clear effluent, ideal for reuse or discharge in tight spaces. PDF / 259 kb View/Download Product Sheet Screw Press General Self-cleaning screw press with low water use and compact design for continuous sludge dewatering across diverse wastewater applications. PDF / 108 kb View/Download Product Sheet Belt Press General Automated belt press with stacked zones and continuous cleaning for high-throughput sludge dewatering in industrial and municipal plants. PDF / 113 kb View/Download Product Sheet Rentals & Pilots General FRC offers North America’s largest fleet of rental/pilot wastewater systems—DAFs, screens, presses—backed by engineering support and fast deployment. PDF / 321 kb View/Download Product Sheet Spare Parts General OEM and aftermarket parts for FRC and third-party systems—fast delivery, expert support, and reduced downtime for wastewater equipment. PDF / 203 kb View/Download Product Sheet Jar Testing General Jar tests can determine optimal coagulant/polymer dosing, simulate DAF performance, and reduce chemical costs. PDF / 165 kb View/Download Product Sheet Upgrades General Upgrade aging systems with modern pumps, SCADA panels, and dissolving tubes—boosting efficiency, control, and system lifespan. PDF / 361 kb View/Download Terms & Conditions General Terms & Conditions of Sale PDF / 222 kb View/Download Terms & Conditions Purchase Order Terms & Conditions PDF / 113 kb View/Download

Meet the dedicated team behind FRC Systems. Our experts are committed to delivering innovative water and wastewater treatment solutions, ensuring sustainability and efficiency in every project. FRC Systems » Our Staff Dedication. Knowledge. Expertise. Team Directory Project Archive Products Sales & Support Stuart Day Head - FRC Systems Adriaan van der Beek Head - Sales Antoine Joan Sales Manager Jim Gallmann Sales Manager Josh Schuyler Sales Manager Greg Walsh Sales Manager Tariq Syed Project Engineering Manager Stephen Matwijow Project Engineer / Manager Perry Kim Application Engineer Lee Averett Operations Manager Ken Parker Parts & Aftermarket Sales Staff Directory Here you’ll find our staff directory, featuring the dedicated team behind FRC Systems. Click on any name to learn more about their role and how to get in touch. Filter by Department Adams, Linda Office Administrator (GA/USA) Armstrong, Keith Mechanical Design Averett, Lee Operations Manager Barnett, Nick Project Engineer / Manager Beatty, Nick Warehouse Technician Brokaw, Crystal Municipal Application Engineer Celender, Michael Field Services Technician Chu, Angel Application Engineer Cochran, Mary Sourcing Specialist, Procurement Coyle, Alex Municipal Application Engineer Day, Stuart Head - FRC Systems Day, Cathryn Office Administrator (ONT/CAN) Dyatlov, Oleksandr Field Engineer Foster, Dusty Rental Fleet Technician Foster, Deidre Logistics & Manufacturing Franks, John Project Engineer / Manager Gallmann, Jim Sales Manager Garcia Gamiño, Horacio Project Engineer / Manager Gardner, Kyle Mechanical Design Guerra, Juan Carlos Project Engineer / Manager Jabar, Imraan Project Engineer / Manager Jermakowicz, Philip Mechanical Design Joan, Antoine Sales Manager Karpiak, Oscar Project Engineer / Manager Kim, Perry Application Engineer Law, Ryan Electrical Design Lawrence, Don Mechanical Design Mailliard, Zachary Application Engineer Matwijow, Stephen Project Engineer / Manager Miller, Stephanie Project Engineer / Manager Parker, Ken Parts & Aftermarket Sales Perez, Marlon Warehouse Technician Reed, Greg Application Engineer Schuyler, Josh Sales Manager Shepard, Jamey Field Engineer Syed, Tariq Project Engineering Manager Tay, Peter Sales Manager Walsh, Greg Sales Manager Wei, Andrew Electrical Design West, Kevin Sales & Marketing Analyst Wright, Lisa Purchasing Ytsma, Jacob Electrical Design de la Cruz, Edgar Application Engineer van der Beek, Adriaan Head - Sales

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